1. Introduction
This manual provides essential information for the proper installation, operation, and maintenance of your Puig Windshield Touring II Clear, Model 5267W. Please read these instructions carefully before proceeding with installation to ensure safe and correct usage. Retain this manual for future reference.
2. Product Features
- Enhanced Wind Protection: Designed to offer excellent wind protection and improved aerodynamics for naked motorcycles.
- Adjustable Mounting: Features an easy and secure 2-point attachment system to the handlebars, allowing for individual adjustment.
- Universal Fit: Compatible with handlebars ranging from 22 mm to 25.4 mm (1 inch) in diameter.
- Certified Quality: Tested and approved by the German safety authority, TÜV.
- Dimensions: Height: 48 cm (18.9 inches) / Width: 53.5 cm (21.1 inches).
3. Compatibility
The Puig Windshield Touring II Clear (Model 5267W) is designed for a wide range of motorcycle models. Examples of compatible models include, but are not limited to:
- Yamaha XV 250/535/750 Virago
- Yamaha XVS 1100 A Drag Star Classic
- Yamaha XVS 1100 Drag Star
- Yamaha XVS 125 Drag Star
- Yamaha XVS 1300 A Midnight Star
- Yamaha XVS 250 Drag Star
- Kawasaki ER-5, W650, ZR7, ER-6N, Z750
- Honda CBF600, CB1300, CB600F Hornet, CB900F Hornet, CBF500
- Suzuki GSF650 Bandit, GSF600 Bandit, GSF1200 Bandit, SV1000, SV650, GSR600
For a comprehensive list of compatible models and specific year ranges, please refer to the official Puig product documentation or website.
4. Safety Information
Always prioritize safety when installing and using motorcycle accessories. Improper installation can lead to serious injury or damage. If you are unsure about any step, consult a qualified motorcycle mechanic.
- Ensure all fasteners are securely tightened before riding.
- Regularly inspect the windshield and mounting hardware for any signs of wear, damage, or looseness.
- Do not modify the windshield or mounting hardware.
- Be aware that adding a windshield may alter the motorcycle's handling characteristics, especially at higher speeds or in strong winds.
5. Setup and Installation
The Puig Windshield Touring II Clear comes with all necessary 2-point mounting hardware for handlebar attachment. Basic hand tools (e.g., Allen wrenches, screwdrivers) may be required for installation.
Figure 1: Puig Windshield Touring II Clear installed on a motorcycle. This image illustrates the transparent design and how it integrates with the motorcycle's front end, showing the mounting points on the handlebars.
Installation Steps:
- Unpack Components: Carefully remove all items from the packaging. Verify that all parts, including the windshield, mounting brackets, clamps, and fasteners, are present.
- Prepare Handlebars: Ensure the handlebar area where the windshield will be mounted is clean and free of obstructions.
- Attach Mounting Hardware: Secure the 2-point mounting clamps to your motorcycle's handlebars. Position them symmetrically and at a suitable distance to accommodate the windshield. Ensure they are snug but do not overtighten initially.
- Mount Windshield: Attach the windshield to the mounting brackets using the provided fasteners. Do not fully tighten the fasteners at this stage.
- Adjust Position: Sit on the motorcycle and adjust the windshield's height and angle for optimal wind protection and visibility. Ensure it does not interfere with steering or controls.
- Final Tightening: Once the desired position is achieved, progressively tighten all fasteners securely. Double-check all connections to ensure the windshield is firmly in place and does not wobble.
Note: For motorcycles with very short handlebars, it may be necessary to adjust the orientation of the mounting arms (e.g., by reversing them) to achieve proper fitment and clearance.
6. Operating the Windshield
Once correctly installed, the Puig Windshield Touring II Clear operates passively by deflecting wind and debris away from the rider. No active controls or adjustments are required during operation, beyond the initial setup.
- The windshield is designed to improve rider comfort by reducing wind blast and fatigue, especially on longer rides.
- Its aerodynamic design contributes to a smoother airflow around the rider.
7. Maintenance
Proper maintenance will extend the life and maintain the clarity of your windshield.
- Cleaning: Clean the windshield regularly with mild soap and water. Use a soft, non-abrasive cloth or sponge. Rinse thoroughly with clean water and dry with a soft cloth to prevent water spots.
- Avoid Harsh Chemicals: Do not use abrasive cleaners, solvents, or ammonia-based products (e.g., window cleaner) as these can damage the acrylic material.
- Inspection: Periodically check all mounting hardware for tightness. Vibrations from riding can cause fasteners to loosen over time. Inspect the windshield for cracks, scratches, or other damage.
- Storage: If storing the motorcycle for an extended period, consider covering the windshield to protect it from dust and UV exposure.
8. Troubleshooting
If you encounter issues with your Puig Windshield, consider the following troubleshooting steps:
- Windshield Vibrates or Feels Loose:
- Check all mounting bolts and clamps. Tighten any loose fasteners.
- Ensure the mounting hardware is correctly aligned and securely gripping the handlebars.
- Insufficient Wind Protection or Excessive Buffeting:
- Adjust the windshield's angle and height. Small adjustments can significantly impact airflow.
- Verify that the windshield is compatible with your specific motorcycle model and rider height.
- Windshield Does Not Stay in Place at High Speeds:
- This often indicates insufficient tightening of mounting hardware. Re-tighten all fasteners securely, ensuring not to overtighten and strip threads.
- Ensure the mounting clamps have a firm grip on the handlebars and are not slipping.
- Difficulty Mounting on Short Handlebars:
- As noted in the installation section, try reversing the mounting arms if necessary to achieve proper clearance and fitment.
- Consult the manufacturer's specific instructions or a professional if issues persist.
9. Specifications
| Model Number | 5267W |
| Brand | Puig |
| Material | Acrylic |
| Color | Clear (Note: Product title and image indicate Clear, despite other color mentions in raw data) |
| Dimensions (Height x Width) | 48 cm x 53.5 cm (18.9 in x 21.1 in) |
| Item Weight | 3.5 pounds (approx. 1.59 kg) |
| Manufacturer | MOTOPLASTIC, S.A. |
| Mounting Type | 2-point handlebar attachment (22mm to 25.4mm diameter) |
| TÜV Approved | Yes |
10. Warranty and Support
Puig products are manufactured to high standards and typically come with a manufacturer's warranty against defects in materials and workmanship. The specific terms and duration of the warranty may vary by region and product.
For warranty claims, technical support, or inquiries regarding replacement parts, please contact your authorized Puig dealer or visit the official Puig website for customer service contact information. Please have your product model number (5267W) and proof of purchase available when contacting support.
