1. Introduction
This manual provides essential information for the Exmark 109-9361 Belt Routing Decal. This genuine Exmark part is designed to provide clear visual guidance for the correct belt routing on various Lazer Z series zero-turn mowers. Proper belt routing is crucial for optimal mower performance and longevity of components.
2. Product Overview
The Exmark 109-9361 decal features a diagram illustrating the correct belt routing for different deck sizes, identified by their corresponding part numbers. This decal serves as a quick reference to ensure belts are installed correctly after maintenance or replacement.
Figure 2.1: Front of the Exmark 109-9361 Belt Routing Decal, displaying various belt routing diagrams.
Figure 2.2: Back of the Exmark 109-9361 Decal, indicating the 3M Scotchcal Film material.
3. Installation (Application)
To ensure proper adhesion and longevity of your belt routing decal, follow these steps:
- Clean the Surface: Ensure the application surface (e.g., mower deck, frame) is clean, dry, and free of grease, oil, dirt, or old adhesive residue. Use a mild cleaner and allow it to dry completely.
- Determine Placement: Identify a flat, visible area on your mower where the decal will be easily accessible for reference, typically near the belt system or operator's station.
- Peel Backing: Carefully peel a small portion of the decal's backing paper from one edge. Avoid touching the adhesive side.
- Apply Decal: Align the decal with your desired position. Slowly press the exposed adhesive portion onto the surface, working from one edge to the other. Gradually peel off the remaining backing paper while smoothing the decal down with a clean, soft cloth or squeegee to prevent air bubbles.
- Smooth Out: Once fully applied, firmly press over the entire decal surface to ensure complete adhesion, paying attention to the edges.
Note: For best results, apply the decal in a warm, dry environment. Avoid extreme temperatures immediately after application.
4. Understanding the Belt Routing Diagram
The decal provides diagrams for different belt configurations based on deck size. Each diagram shows the path the belt should take around the various pulleys and tensioners. To use the decal:
- Identify Your Deck Size: Locate the part number on the decal that corresponds to your mower's deck size (e.g., 48", 52", 60", 72").
- Match the Diagram: Observe the corresponding belt routing diagram. The circles represent pulleys, and the lines represent the belt.
- Follow the Path: Carefully trace the path of the belt in the diagram and replicate it on your mower's belt system. Ensure the belt is seated correctly in all pulley grooves and that any tensioners are properly engaged.
Refer to your mower's original owner's manual for detailed instructions on belt replacement and tensioning procedures, as this decal serves as a visual aid for routing only.
5. Care and Maintenance
To maintain the legibility and adhesion of your decal:
- Cleaning: Clean the decal gently with a soft cloth and mild soap and water. Avoid abrasive cleaners or harsh chemicals that could damage the print or adhesive.
- Protection: While designed for outdoor use, prolonged exposure to direct sunlight, extreme weather, or harsh chemicals can degrade the decal over time.
- Inspection: Periodically inspect the decal for signs of peeling, fading, or damage. A well-maintained decal ensures accurate belt routing information is always available.
6. Troubleshooting
If you encounter issues with your decal:
| Problem | Possible Cause | Solution |
|---|---|---|
| Decal is peeling | Improper surface preparation; extreme temperature changes; physical abrasion. | Ensure surface is clean and dry before application. If peeling, consider re-applying with a strong adhesive or replacing the decal. |
| Diagram is faded/unreadable | Prolonged exposure to UV light or harsh chemicals. | Replace the decal. Store equipment in shaded areas when not in use to prolong decal life. |
| Incorrect belt routing despite following decal | Incorrect decal for your specific model/deck size; misinterpretation of diagram; worn pulleys/belts. | Verify the decal part number matches your mower's requirements. Consult your mower's owner's manual or an authorized Exmark dealer for assistance. Inspect pulleys and belts for wear. |
7. Specifications
- Part Number: 109-9361
- Brand: Exmark
- Material: Polyvinyl Chloride (PVC)
- Item Weight: 0.01 Pounds (approx. 0.16 ounces)
- Product Dimensions: 7 x 7 x 7 inches (packaging/shipping dimensions, actual decal size may vary slightly)
- Belt Style: Belt Routing Decal
8. Compatibility
This decal is compatible with the following Exmark Lazer Z series models:
- Lazer Z
- Lazer Z AS
- Lazer Z E-Series
- Lazer Z S-Series
- Lazer Z X-Series
- Lazer Z Z-Series
Important: Fitment can vary by sub-model, serial number, and/or production date of your equipment. Always refer to your original owner's manual to verify this is the correct part for your machine.
9. Official Product Video
Watch this video from Exmark Manufacturing for an overview of genuine Exmark parts, including replacement and maintenance components.
Video: Exmark Original Genuine Lawn & Garden Replacement Parts. This video highlights various genuine Exmark parts, emphasizing their quality and importance for equipment maintenance.
10. Support and Warranty
For further assistance, technical support, or warranty information regarding genuine Exmark parts, please contact Exmark customer service or visit their official website.
- Exmark Official Website: www.exmark.com
- Contact Support: Refer to the contact section on the official Exmark website for phone numbers or email support.
Always use genuine Exmark parts to ensure compatibility and maintain the integrity of your equipment's warranty.
