Reliance 6-30-POCT 401

Reliance 6-30-POCT 401 Liquid Propane Water Heater, 30 Gallon - Instruction Manual

Model: 6-30-POCT 401

Introduction

Thank you for choosing the Reliance 6-30-POCT 401 Liquid Propane Water Heater. This manual provides essential information for the safe and efficient installation, operation, and maintenance of your new water heater. Please read all instructions carefully before installation and use, and retain this manual for future reference.

Reliance 6-30-POCT 401 Liquid Propane Water Heater, 30 Gallon

Image of the Reliance 6-30-POCT 401 Liquid Propane Water Heater, showing its tall cylindrical design and control panel.

Important Safety Information

Failure to follow these safety instructions could result in property damage, personal injury, or death. This water heater must be installed by a qualified professional in accordance with all local codes and regulations.

  • Gas Safety: This appliance uses liquid propane. Ensure proper ventilation and check for gas leaks after installation. Do not store flammable materials near the water heater.
  • Hot Water Safety: Water temperatures above 125°F (52°C) can cause severe burns instantly or death from scalds. Exercise caution when setting water temperature.
  • Installation: Installation must comply with all local codes, utility requirements, and the National Fuel Gas Code (ANSI Z223.1/NFPA 54).
  • Ventilation: Ensure adequate combustion air and proper venting of exhaust gases. Improper venting can lead to carbon monoxide poisoning.
  • Pressure Relief Valve: A temperature and pressure (T&P) relief valve must be installed and properly piped to an open drain. Do not block or tamper with this valve.
  • Mobile/Manufactured Homes: This water heater is not for use in mobile or manufactured home installations. Installation in such dwellings will void the warranty.

Package Contents

Carefully unpack your water heater and check for any shipping damage. Ensure all components are present before proceeding with installation.

  • Reliance 6-30-POCT 401 Liquid Propane Water Heater Unit (30 Gallon)
  • Instruction Manual
  • Temperature and Pressure (T&P) Relief Valve
  • PEX Polymer Lined Heat Trap Nipples
  • Draft Diverter (integrated adapter for 4" vent option)

Setup and Installation

Installation of this water heater requires specialized skills and knowledge. It is strongly recommended that installation be performed by a qualified professional plumber or gas technician.

1. Location Requirements

  • Choose a location that allows for proper ventilation and access for service.
  • The water heater dimensions are approximately 61.5 inches (H) x 18 inches (D). Ensure adequate clearance around the unit.
  • Install on a level surface capable of supporting the weight of the water heater when full (approximately 123 lbs dry weight + 30 gallons * 8.34 lbs/gallon = ~496 lbs total).
  • Ensure the location is protected from freezing temperatures.
  • This unit is designed for indoor installation only.

2. Water Connections

  • Connect the cold water supply to the inlet marked "COLD" and the hot water outlet to the connection marked "HOT".
  • Utilize the included PEX polymer lined heat trap nipples to prevent heat loss through the piping.
  • Install the Temperature and Pressure (T&P) relief valve in the designated opening and pipe it to an open drain.

3. Gas Connections

  • Connect the liquid propane supply line to the gas control valve.
  • Ensure all gas connections are tight and test for leaks using a non-corrosive leak detection solution.
  • The unit is equipped with a self-powered Honeywell millivolt Generator gas control valve.

4. Venting

  • Connect the water heater to an approved venting system. The draft diverter outlet size is 3 inches with an integrated adapter for a 4-inch vent option.
  • Ensure the venting system is properly sized and installed to safely exhaust combustion gases to the outdoors.

Operating Instructions

1. Filling the Tank

  • Before lighting the pilot or turning on the gas supply, ensure the water heater tank is completely filled with water.
  • Open a hot water faucet in your home to allow air to escape from the tank. Close the faucet once a steady stream of water flows.

2. Lighting the Pilot and Main Burner

  • Follow the lighting instructions provided on the label located on the water heater itself, or refer to the detailed steps in the gas control valve manual.
  • The Honeywell millivolt Generator gas control valve manages the pilot and main burner operation.

3. Temperature Adjustment

  • The temperature setting is adjusted via the thermostat dial on the gas control valve.
  • For safety, it is recommended to set the temperature to 120°F (49°C) to minimize the risk of scalding. Higher temperatures increase the risk of severe burns.
  • The unit includes a door-mounted manual reset temperature cut-off for safety.

Maintenance

Regular maintenance ensures the longevity and efficient operation of your water heater. It is recommended to have a qualified technician perform annual inspections.

1. Anode Rod Inspection and Replacement

  • The aluminum anode rod protects the glass-lined tank from corrosion.
  • Inspect the anode rod annually and replace it when it is consumed by more than 50%. This typically requires draining the tank.

2. Draining and Flushing the Tank

  • To remove sediment buildup, drain and flush the tank at least once a year.
  • Turn off the gas supply and cold water inlet. Connect a hose to the drain valve and open it. Open a hot water faucet to allow air into the tank.

3. T&P Relief Valve Test

  • Test the T&P relief valve at least once a year by lifting the lever. Water should discharge from the drain pipe. If it does not, replace the valve immediately.

4. Air Intake and Flame Arrestor

  • Periodically inspect the air intake (entire base of heater) and the stainless steel flame arrestor for blockages or dust accumulation. Clean as necessary to ensure proper combustion.

Troubleshooting

Before calling for service, review the following common issues and solutions. Always turn off the gas supply before attempting any repairs.

ProblemPossible CauseSolution
No hot waterPilot light out; Gas supply off; Thermostat set too low; Manual reset cut-off tripped.Relight pilot; Check gas valve; Adjust thermostat; Reset manual cut-off (refer to manual for location).
Insufficient hot waterThermostat set too low; Excessive hot water usage; Sediment buildup in tank; Partially closed inlet valve.Increase thermostat setting; Reduce demand; Drain and flush tank; Ensure cold water inlet valve is fully open.
Water too hotThermostat set too high.Lower thermostat setting.
Strange noises (rumbling, popping)Sediment buildup in tank.Drain and flush tank thoroughly.
Water leakageLoose connections; T&P relief valve discharge; Tank leak.Tighten connections; Check T&P valve operation; A leaking tank requires replacement. Contact a professional.

Specifications

FeatureDetail
BrandReliance
Model Number6-30-POCT 401
Capacity30 Gallons
Power SourceLiquid Propane (Gas Powered)
Product Dimensions (W x H)18"W x 61.5"H
Item Weight (Empty)123 pounds
Energy Factor0.63 (Meets NAECA 2015 efficiency standards)
Recovery at 90°F Rise36 Gallons/Hour
First Hour Rating67 Gallons
BTU Input35,500 BTU
Insulation2 inches
Tank TypeGlass Lined
Anode RodAluminum
Heat Trap NipplesPEX Polymer Lined
Dip TubePEX
Flame ArrestorStainless Steel (Next Generation FVIR Approved)
Air IntakeEntire base of heater
Temperature Cut-OffDoor mounted manual reset
Gas Control ValveSelf-powered Honeywell millivolt Generator
Maximum Installation AltitudeUp to 10,100 feet
UPC091193004753

Warranty Information

This Reliance water heater comes with a manufacturer's warranty. The tank and parts are covered by a 6-year warranty. Please retain your proof of purchase for warranty claims.

Note: The warranty will be void if the unit is installed in a mobile or manufactured home.

Customer Support

For technical assistance, troubleshooting beyond this manual, or warranty inquiries, please contact Reliance customer support. Refer to the contact information provided on the product packaging or the official Reliance website.

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