PROFLO PF6112 Calhoun Toilet Tank User Manual

1. Introduction

This manual provides essential information for the installation, operation, maintenance, and troubleshooting of your PROFLO PF6112 Calhoun Toilet Tank. Please read these instructions carefully before proceeding with installation or use to ensure proper function and longevity of your product.

Image 1.1: The PROFLO PF6112 Calhoun Toilet Tank, shown in white vitreous china.

Product Features:

• Constructed from durable vitreous china for a classic aesthetic.
• Utilizes a gravity-fed flushing system for reliable performance.
• WaterSense certified, indicating 20% less water usage than standard toilets while maintaining efficiency.
• Designed for floor-mounted toilet bowls.

Package Contents:

• PROFLO PF6112 Calhoun Toilet Tank (White)
• Internal flushing mechanisms (typically pre-installed)
• Mounting hardware for tank-to-bowl connection

2. Safety Information

Please observe the following safety precautions during installation and maintenance:

• Always shut off the water supply to the toilet before beginning any work.
• Wear appropriate personal protective equipment, such as gloves and eye protection.
• Handle ceramic components with care to prevent chipping or breakage.
• Ensure all connections are secure to prevent leaks.
• If you are unsure about any step, consult a qualified plumber.

3. Setup and Installation

This section outlines the general steps for installing the PROFLO PF6112 Calhoun Toilet Tank onto a compatible toilet bowl. Ensure you have all necessary tools and components before starting.

Tools Required (Not Included):

• Adjustable wrench
• Screwdriver (Phillips or flathead, depending on hardware)
• Pliers
• Sponge or towel for cleanup

Installation Steps:

1. Prepare the Toilet Bowl: Ensure the toilet bowl is clean and the area where the tank will sit is free of debris. If replacing an old tank, remove it and clean any old gasket material from the bowl's tank mounting surface.
2. Install Tank-to-Bowl Gasket: Place the large rubber gasket (spud washer) over the threaded outlet on the bottom of the tank. Ensure it is seated correctly and creates a watertight seal.
3. Position the Tank: Carefully lift the tank and align the bolt holes on the bottom of the tank with the corresponding holes on the toilet bowl. Gently lower the tank onto the bowl.
4. Secure the Tank: From underneath the toilet bowl, slide a rubber washer, then a metal washer, and finally a nut onto each tank bolt. Hand-tighten the nuts initially.
5. Tighten Tank Bolts: Using an adjustable wrench, alternately tighten the nuts in small increments. Do not overtighten, as this can crack the ceramic. Tighten until the tank is stable and does not wobble.
6. Connect Water Supply: Attach the flexible water supply line from the shut-off valve to the fill valve shank on the underside of the tank. Hand-tighten, then use a wrench for a final quarter-turn. Do not overtighten.
7. Restore Water Supply and Check for Leaks: Slowly turn on the water supply valve. Allow the tank to fill. Inspect all connections (tank-to-bowl bolts, water supply line) for any signs of leaks. Tighten connections slightly if leaks are observed.
8. Test Flush: Once the tank is full and no leaks are present, perform several test flushes to ensure proper operation of the fill and flush mechanisms.

Image 3.1: The PROFLO PF6112 Calhoun Toilet Tank shown installed on a compatible toilet bowl.

4. Operation

The PROFLO PF6112 Calhoun Toilet Tank operates using a standard gravity-fed flushing system. Pressing the flush lever initiates the flush cycle.

Flushing Mechanism:

• When the flush lever is pressed, it lifts the flapper or flush valve seal at the bottom of the tank.
• Water from the tank flows into the toilet bowl, creating a siphonic action that clears the bowl.
• As the tank empties, the flapper/flush valve seal closes, and the fill valve begins to refill the tank to the appropriate water level.
• The tank is designed to refill efficiently, adhering to WaterSense standards for water conservation.

5. Maintenance

Regular maintenance helps ensure the optimal performance and longevity of your toilet tank.

Cleaning:

• Exterior: Clean the exterior of the tank with a soft cloth and mild, non-abrasive cleaner. Avoid harsh chemicals or abrasive scrubbers that can damage the vitreous china finish.
• Interior: Periodically inspect the inside of the tank for mineral buildup or discoloration. If necessary, use a toilet tank cleaner designed for internal components, following the product's instructions. Do not use in-tank drop-in cleaners that contain harsh chemicals, as these can damage rubber and plastic components.

Inspections:

• Check for Leaks: Regularly inspect the base of the tank and the water supply line for any signs of moisture or drips. Address leaks promptly to prevent water damage.
• Water Level: Ensure the water level in the tank is at the recommended mark (usually indicated inside the tank or on the fill valve). Adjust the fill valve if the water level is too high or too low.
• Flapper/Flush Valve: Check the flapper or flush valve seal for wear or damage. A worn seal can cause the toilet to run continuously.

6. Troubleshooting

This section addresses common issues you might encounter with your toilet tank.

7. Specifications

Key technical specifications for the PROFLO PF6112 Calhoun Toilet Tank:

8. Warranty and Support

Warranty Information:

The PROFLO PF6112 Calhoun Toilet Tank is fully covered under PROFLO's 1-year limited warranty. This warranty covers defects in materials and workmanship under normal use and service. Please retain your proof of purchase for warranty claims.

Customer Support:

For technical assistance, warranty claims, or to inquire about replacement parts, please contact PROFLO customer service. Refer to the PROFLO official website or your purchase documentation for current contact information.

Note: Do not attempt to repair or modify the product beyond the scope of this manual, as this may void the warranty.