Introduction
This manual provides essential information for the proper use, installation, and maintenance of the Lewmar Maintenance Kit, model 69.910.00. This kit is specifically designed to ensure the longevity and optimal performance of LEWMAR motor levers. Please read these instructions thoroughly before proceeding with any maintenance tasks.
Safety Information
Always prioritize safety when performing maintenance on marine equipment. Failure to follow these safety guidelines may result in injury or damage to equipment.
- Disconnect Power: Ensure all power to the motor lever system is disconnected before beginning any work.
- Wear Protective Gear: Use appropriate personal protective equipment (PPE) such as gloves and eye protection.
- Use Correct Tools: Only use tools suitable for the task to prevent damage to components.
- Work in a Well-Ventilated Area: If using solvents or lubricants, ensure adequate ventilation.
- Consult a Professional: If you are unsure about any step, consult a qualified marine technician.
Kit Contents
The Lewmar Maintenance Kit (Model 69.910.00) typically includes components necessary for routine servicing of LEWMAR motor levers. Please verify that all items are present and undamaged upon opening the kit.
Image: Lewmar Maintenance Kit (Model 69.910.00) showing various components. This kit contains essential parts for servicing LEWMAR motor levers, ensuring smooth operation and extended lifespan.
While specific contents may vary slightly, a typical kit may include:
- Seals and O-rings
- Gaskets
- Lubricants (e.g., marine grease)
- Fasteners (e.g., screws, washers)
- Small replacement parts (e.g., springs, pawls)
Setup and Preparation
- Gather Tools: Collect all necessary tools, which may include screwdrivers, wrenches, pliers, and cleaning supplies.
- Access Motor Lever: Ensure clear access to the motor lever assembly requiring maintenance. This may involve removing covers or panels.
- Clean Work Area: Prepare a clean, well-lit work surface to prevent loss of small components and contamination.
- Reference Motor Lever Manual: Always refer to the specific user manual for your LEWMAR motor lever model for detailed disassembly and reassembly instructions. This kit provides replacement parts, but the lever's manual guides the procedure.
Operating (Maintenance Procedure)
Follow these general steps for performing maintenance using the Lewmar Maintenance Kit. Always refer to your specific LEWMAR motor lever's service manual for exact procedures and torque specifications.
- Disassembly: Carefully disassemble the motor lever components according to your lever's service manual. Keep track of all parts and their orientation.
- Inspection: Inspect all removed components for wear, corrosion, or damage. Pay close attention to seals, bearings, and moving parts.
- Cleaning: Thoroughly clean all components using appropriate marine-grade cleaners. Remove old grease, dirt, and salt residue.
- Part Replacement: Replace worn or damaged parts with the new components from the Lewmar Maintenance Kit. Ensure correct fitment of seals and O-rings.
- Lubrication: Apply marine-grade grease or lubricant to all moving parts, bearings, and seals as specified in your motor lever's manual.
- Reassembly: Reassemble the motor lever components in reverse order of disassembly. Ensure all fasteners are tightened to the manufacturer's specified torque.
- Function Test: After reassembly, manually operate the motor lever to ensure smooth movement and proper function before reconnecting power.
Maintenance (Post-Service and Regular Checks)
After completing the maintenance with the kit, and for ongoing optimal performance, consider the following:
- Regular Inspection: Periodically inspect the motor lever for signs of wear, corrosion, or loose fasteners.
- Cleaning: Keep the exterior of the motor lever clean from salt spray and dirt.
- Lubrication: Follow the manufacturer's recommendations for routine lubrication intervals.
- Environmental Protection: Protect the motor lever from harsh environmental conditions when not in use, if possible.
Troubleshooting
This section addresses common issues that may arise with motor levers and how the maintenance kit can help. For complex issues, consult a professional.
| Problem | Possible Cause | Solution with Kit |
|---|---|---|
| Stiff or sticky lever movement | Lack of lubrication, worn seals, dirt/corrosion | Clean components, replace worn seals/O-rings, apply fresh lubricant from the kit. |
| Excessive play in lever | Worn bushings or internal components | Inspect and replace any worn internal parts if included in the kit, ensure proper reassembly. |
| Water ingress/leaks | Damaged or degraded seals/gaskets | Replace all relevant seals and gaskets from the kit, ensuring proper seating. |
Specifications
Key specifications for the Lewmar Maintenance Kit (Model 69.910.00) and related product information:
- Manufacturer: LEWMAR
- Brand: Lewmar
- Model Number: 69.910.00
- Item Number: 19820600
- Item Weight: Approximately 998 grams (0.998 kg)
- ASIN: B00OAFM3H4
- First Available Date: October 30, 2014
- Purpose: Maintenance kit for LEWMAR motor levers
Warranty and Support
For specific warranty information regarding your Lewmar Maintenance Kit or the LEWMAR motor levers it services, please refer to the documentation provided with your original product purchase or visit the official Lewmar website. For technical support or inquiries, please contact Lewmar customer service directly.
Note: Using non-genuine parts or improper installation may void your product's warranty.