DEWALT DWE1622K Magnetic Drill Press User Manual

1. Important Safety Instructions

Always observe basic safety precautions to reduce the risk of fire, electric shock, and personal injury when operating this tool. Read all instructions before operating this product.

General Power Tool Safety Warnings

• Work Area Safety: Keep work area clean and well lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Electrical Safety: Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Personal Safety: Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. Always wear eye protection. Use safety equipment such as dust masks, non-skid safety shoes, hard hats, or hearing protection for appropriate conditions.
• Tool Use and Care: Do not force the power tool. Use the correct power tool for your application. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools.
• Magnetic Base Safety: Ensure the magnetic base is securely attached to a clean, flat, ferromagnetic surface before starting the drill. The magnetic force is crucial for stability and safe operation.
• Coolant System: Always use appropriate cutting fluid when drilling metal to prolong bit life and improve cutting performance. Ensure the coolant system is properly filled and functioning.

2. Setup and Assembly

Before operating your DEWALT DWE1622K Magnetic Drill Press, ensure all components are present and properly assembled.

Included Components:

• DWE1622 Drill Press Unit
• Safety Chain
• Height Adjustment Tool
• Quick Change 1/2" Keyed Chuck
• Kit Box / Heavy Duty Carrying Case
• 16mm Chuck & Adapter
• Magnetic Coolant Tank

Initial Setup Steps:

1. Unpack the Unit: Carefully remove the drill press and all accessories from the kit box. Inspect for any shipping damage.
2. Attach Operating Handles: The quick-release feed handles can be installed on either side of the tool for user comfort. Simply insert and secure them.
3. Install Chuck System: Depending on your application, install either the 3/4" Weldon Shank for annular cutters or the 1/2" keyed chuck for twist drill bits. The quick-change system allows for tool-free changes.

Figure 2.1: Installing the quick release feed handles. These handles can be positioned on either side of the drill press for user convenience.

Figure 2.2: The quick change chuck system allows for easy, tool-free installation of annular cutters.

Figure 2.3: Installing the 1/2-inch keyed chuck for use with standard twist drill bits.

4. Position Coolant Tank: The magnetic coolant bottle can be placed on either side of the tool or on a nearby work surface. Fill with appropriate cutting fluid.

Figure 2.4: The magnetic coolant tank provides continuous lubrication to the cutting area.

3. Operating Instructions

Follow these steps for safe and effective operation of your magnetic drill press.

Powering On and Magnetic Base Engagement:

1. Secure the Base: Place the magnetic drill press on a clean, flat, ferromagnetic work surface. Ensure there are no obstructions or debris that could compromise the magnetic hold.
2. Engage Magnet: Connect the power cord. Flip the magnetic base switch to the 'ON' position. Verify the magnet is fully engaged and the drill press is stable before proceeding.

Speed Selection:

The DWE1622K features a 2-speed gearbox for optimal performance across various materials and bit types.

• Speed 1 (Lower RPM): Ideal for larger diameter holes, harder materials, or when using annular cutters.
• Speed 2 (Higher RPM): Suitable for smaller diameter holes or softer materials.

Figure 3.1: Use the speed selector switch to choose between two different rotational speeds.

Drilling Operation:

1. Select Speed: Choose the appropriate speed setting for your material and bit.
2. Activate Coolant: Ensure the coolant flow is adjusted to provide adequate lubrication to the cutting area.
3. Start Drilling: Turn on the drill motor. Slowly feed the drill bit into the workpiece using the feed handles. Apply steady, even pressure.
4. Monitor Progress: Watch for chip formation and listen to the motor. Adjust feed rate as needed. The overload protection electronics will prevent motor damage.
5. Retract and Turn Off: Once the hole is complete, retract the drill bit from the workpiece. Turn off the drill motor, then disengage the magnetic base.

Official Product Videos:

4. Maintenance

Regular maintenance ensures the longevity and optimal performance of your DEWALT DWE1622K Magnetic Drill Press.

• Cleaning: After each use, clean the drill press, especially the magnetic base and the chuck area, to remove metal chips and debris. Use a dry cloth or compressed air.
• Coolant System: Regularly check the coolant tank level and refill as needed. Clean the coolant lines and nozzle to prevent clogs.
• Lubrication: Periodically lubricate moving parts as indicated in the detailed service manual (if available) to ensure smooth operation.
• Cord Inspection: Inspect the power cord for any signs of damage, cuts, or fraying. Replace damaged cords immediately.
• Storage: Store the drill press in its kit box in a dry, secure location away from moisture and extreme temperatures.

5. Troubleshooting

This section addresses common issues you might encounter with your DEWALT DWE1622K Magnetic Drill Press.

Common Issues and Solutions:

• Drill Not Starting:
  • Check power connection and circuit breaker.
  • Ensure the magnetic base is engaged and the safety interlock is activated (if applicable).
  • Verify the ON/OFF switch is functioning correctly.
• Weak Magnetic Hold:
  • Ensure the work surface is clean, flat, and made of ferromagnetic material.
  • Remove any paint, rust, or debris from the contact area.
  • Check for sufficient material thickness for the magnet to engage properly.
• Excessive Vibration or Wobble:
  • Ensure the drill bit or annular cutter is properly installed and secured in the chuck.
  • Check for worn or damaged bits/cutters and replace if necessary.
  • Verify the magnetic base is firmly attached to the workpiece.
• Overload Protection Activated:
  • Reduce feed pressure.
  • Ensure the correct speed setting is selected for the material.
  • Check if the drill bit is dull and needs replacement or sharpening.

For issues not listed here, please contact DEWALT customer support or an authorized service center.

6. Specifications

Detailed technical specifications for the DEWALT DWE1622K Magnetic Drill Press.

7. Warranty and Support

Warranty Information:

This DEWALT product is covered by a 3-year limited warranty. This warranty covers defects in materials and workmanship. For specific terms and conditions, please refer to the warranty card included with your product or visit the official DEWALT website.

Customer Support:

For technical assistance, service, or to order replacement parts, please contact DEWALT customer service. You can find contact information on the official DEWALT website or in your product documentation.

When contacting support, please have your model number (DWE1622K) and serial number ready.