1. Introduction
This manual provides essential instructions for the safe and effective use of your NEO TOOLS Front Stripping Pliers, Model 01-500. Please read this manual thoroughly before operating the tool and retain it for future reference. This tool is designed for stripping insulation from electrical wires and for cutting wires.
Image 1.1: Overview of the NEO TOOLS Front Stripping Pliers 01-500.
2. Safety Information
Always prioritize safety when working with tools, especially electrical tools. Failure to follow these safety guidelines may result in injury or damage to the tool or property.
- Eye Protection: Always wear appropriate eye protection (safety glasses or goggles) to prevent injury from flying debris.
- Insulated Handles: The pliers feature bi-material handles designed for a secure grip. However, these pliers are not rated for live electrical work unless explicitly stated as VDE 1000V certified. Always ensure power is disconnected before working on electrical circuits.
- Proper Use: Use the tool only for its intended purpose: stripping and cutting electrical wires. Do not use it as a hammer, pry bar, or for other unintended applications.
- Maintain Tool: Keep the tool clean and in good working condition. Inspect for damage before each use. Do not use if damaged.
- Children and Bystanders: Keep children and bystanders away while operating the tool.
This product is TÜV Rheinland certified, indicating compliance with relevant safety standards.
Image 2.1: TÜV Rheinland Certified logo.
3. Product Overview and Components
The NEO TOOLS Front Stripping Pliers 01-500 are a versatile hand tool constructed from durable alloy steel (CrV steel) for longevity and performance. Key components include:
- Stripping Jaws: Front-mounted jaws for precise insulation removal.
- Wire Cutter: Integrated cutting blade for various wire types.
- Crimping Jaws: Designed for crimping insulated and non-insulated terminals.
- Adjustable Stop: For consistent stripping length.
- Tension Adjustment: Screw for adjusting stripping force based on wire gauge.
- Bi-material Handles: Ergonomically designed for comfort and grip.
Image 3.1: NEO TOOLS Front Stripping Pliers in operation.
4. Setup
The pliers require minimal setup. Before first use, familiarize yourself with the adjustment mechanisms:
- Stripping Length Adjustment: Locate the adjustable stop mechanism. Slide it to the desired length for the insulation you wish to remove. This ensures consistent strip lengths.
- Tension Adjustment: A small screw or dial is typically present to adjust the tension of the stripping jaws. For smaller gauge wires, less tension may be required to prevent damage to the conductor. For larger gauge wires, more tension ensures a clean strip. Test on a scrap piece of wire first.
5. Operating Instructions
Follow these steps for effective and safe operation:
5.1. Wire Stripping
- Select Wire: Identify the wire to be stripped and its gauge. The pliers are suitable for 22-10 AWG (0.2-6 mm²) wires.
- Position Wire: Open the pliers and insert the wire into the stripping jaws. Ensure the wire is seated correctly and the insulation is aligned with the adjustable stop (if used).
- Squeeze Handles: Firmly squeeze the handles together. The jaws will grip the insulation, cut it, and then pull it away from the conductor.
- Release: Release the handles to free the stripped wire. Inspect the conductor for any nicks or damage. If damage occurs, adjust the tension and re-strip.
5.2. Wire Cutting
The integrated wire cutter is located on the pliers.
- Position Wire: Place the wire to be cut into the designated cutting area of the pliers.
- Squeeze Handles: Squeeze the handles firmly to cut the wire.
5.3. Crimping
The pliers include crimping jaws for insulated and non-insulated terminals.
- Select Terminal: Choose the appropriate terminal for your wire gauge.
- Insert Terminal: Place the terminal into the correct crimping slot on the pliers.
- Insert Wire: Insert the stripped wire into the terminal.
- Crimp: Squeeze the handles firmly until the crimp is complete.
6. Maintenance
Regular maintenance ensures the longevity and optimal performance of your pliers.
- Cleaning: After each use, wipe the pliers clean with a dry cloth to remove any dust, dirt, or wire fragments. For stubborn grime, a mild solvent can be used, ensuring it does not damage the handle material.
- Lubrication: Periodically apply a small amount of light machine oil to the pivot points and moving parts to ensure smooth operation and prevent rust.
- Storage: Store the pliers in a dry environment to prevent corrosion. Keep them away from direct sunlight and extreme temperatures.
- Inspection: Regularly inspect the jaws for wear, damage, or misalignment. Ensure the cutting edges are sharp and free from nicks.
7. Troubleshooting
If you encounter issues with your pliers, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Wire insulation not stripping cleanly. | Incorrect tension setting; dull jaws; wrong wire gauge. | Adjust tension screw; inspect jaws for wear; ensure correct wire gauge is used. |
| Wire conductor is nicked or cut during stripping. | Too much tension; incorrect wire gauge; wire not centered. | Reduce tension; verify wire gauge; ensure wire is centered in jaws. |
| Pliers feel stiff or difficult to operate. | Lack of lubrication; dirt/debris in mechanism. | Clean pliers and apply light machine oil to pivot points. |
| Wire cutter is not cutting effectively. | Dull cutting edge; attempting to cut material too hard for the tool. | Inspect cutting edge for damage; ensure only appropriate wires are cut. |
8. Specifications
- Model Number: 01-500
- Brand: NEO TOOLS
- Length: 205 mm
- Material: Alloy Steel (CrV Steel)
- Wire Stripping Capacity: 22-10 AWG (0.2-6 mm²)
- Hardness (Stripping Jaws): 52-57 HRC
- Dimensions (L x W x H): 27 x 14 x 3.5 cm
- Weight: 320 grams
- Certifications: TÜV Rheinland Certified
Image 8.1: Indication of 22-10 AWG wire stripping capacity.
Image 8.2: Indication of 52-57 HRC hardness for the stripping jaws.
Image 8.3: Indication of CrV Steel material.
9. Warranty and Support
NEO TOOLS provides a 25-year guarantee for this product, reflecting its commitment to quality and durability. For warranty claims, technical support, or further inquiries, please refer to the contact information provided with your purchase or visit the official NEO TOOLS website.
Image 9.1: 25 Years Guarantee logo.
