Toro Replacement Paddle and Hardware Kit (Part Number 38266)

Introduction

This manual provides instructions for the installation and maintenance of the Toro Replacement Paddle and Hardware Kit, Part Number 38266. This kit is designed to restore optimal performance to your Toro Power Clear 18-inch single-stage snowthrower. Over time, snowthrower paddles wear down from contact with surfaces like asphalt or concrete. This kit includes the necessary replacement paddles and hardware to facilitate a straightforward replacement process, ensuring your snowthrower operates efficiently.

Safety Information

Always prioritize safety when performing maintenance on power equipment. Read and understand your snowthrower's original operator's manual before beginning any work. Failure to follow safety instructions can result in serious injury.

• Disconnect Spark Plug: Before performing any maintenance, always disconnect the spark plug wire from the spark plug to prevent accidental starting of the engine.
• Wear Protective Gear: Use appropriate personal protective equipment, including safety glasses and gloves.
• Stable Work Area: Ensure the snowthrower is on a flat, stable surface and cannot tip over during maintenance.
• Allow Engine to Cool: If the snowthrower has been recently operated, allow the engine and exhaust system to cool down completely before touching any components.
• Use Correct Tools: Use only the recommended tools for the task to avoid damage to parts or injury.

Package Contents

Verify that all components are present in your kit before beginning installation.

• Two (2) Toro Replacement Paddles (Part Number 117-7700)
• All necessary hardware for paddle replacement (bolts, nuts, washers)

Figure 1: Contents of the Toro Replacement Paddle and Hardware Kit. This image displays the two black plastic paddles and the assortment of metal bolts, nuts, and washers required for installation onto a snowthrower rotor.

Setup and Installation

Follow these steps to replace the worn paddles on your Toro Power Clear 18-inch single-stage snowthrower.

1. Prepare the Snowthrower:
   • Ensure the engine is off and cool.
   • Disconnect the spark plug wire to prevent accidental starting.
   • Position the snowthrower on a stable, level surface.
2. Access the Rotor:
   • Depending on your specific snowthrower model, you may need to remove the front cover or tilt the machine to access the rotor assembly where the paddles are attached. Refer to your snowthrower's operator manual for specific access instructions.
3. Remove Old Paddles:
   • Locate the bolts and nuts securing the worn paddles to the rotor.
   • Using appropriate wrenches or sockets, carefully loosen and remove the hardware.
   • Remove the old, worn paddles from the rotor. Note their orientation for correct installation of the new paddles.
4. Install New Paddles:
   • Position a new Toro replacement paddle (Part Number 117-7700) onto the rotor, ensuring it is oriented correctly, matching the position of the paddle just removed.
   • Align the holes in the paddle with the holes in the rotor.
   • Insert the new hardware (bolts, washers, nuts) provided in the kit.
   • Hand-tighten the nuts initially.
5. Secure All Paddles:
   • Repeat the removal and installation process for all remaining paddles.
   • Once all new paddles are in place with hardware hand-tightened, go back and securely tighten all nuts and bolts. Do not overtighten, but ensure they are snug to prevent loosening during operation.
6. Reassemble and Test:
   • Reattach any covers or components that were removed to access the rotor.
   • Reconnect the spark plug wire.
   • Perform a brief test run of the snowthrower in a clear area to ensure the paddles are functioning correctly and there are no unusual noises or vibrations.

Operating Considerations

The replacement paddles are crucial for the effective operation of your single-stage snowthrower. They are designed to scoop and propel snow through the discharge chute.

• Optimal Performance: New, unworn paddles ensure maximum snow-clearing efficiency and throwing distance.
• Surface Contact: The paddles are designed to make contact with the clearing surface (e.g., driveway, sidewalk) to effectively remove snow. This contact is what causes wear over time.
• Avoid Obstructions: While durable, the paddles are not designed to clear solid objects. Avoid operating the snowthrower over rocks, ice chunks, or other debris that can damage the paddles or the snowthrower itself.

Maintenance

Regular inspection and timely replacement of paddles are essential for maintaining your snowthrower's performance.

• Inspect Regularly: Before each snow season, or after every few uses, inspect the paddles for signs of wear, cracks, or damage.
• Signs of Wear: Worn paddles will appear noticeably shorter or thinner, especially at the edges that contact the ground. Excessive wear reduces snow-throwing capability.
• Timely Replacement: Replace paddles as soon as significant wear is observed to prevent reduced performance and potential damage to other snowthrower components. This kit provides the necessary parts for replacement.
• Hardware Check: Periodically check that all paddle mounting hardware remains tight. Tighten if necessary.

Troubleshooting

If you experience issues after paddle replacement, consider the following:

• Poor Snow Throwing: If the snowthrower is not throwing snow effectively, check if the new paddles are installed correctly and are not excessively worn. Ensure all hardware is securely tightened.
• Unusual Vibrations/Noise: This could indicate improperly installed paddles, loose hardware, or an imbalance. Recheck all mounting hardware and ensure paddles are seated correctly.
• Paddles Not Engaging: Ensure the snowthrower's drive system is functioning correctly. This kit only addresses paddle replacement; issues with the drive belt or engine may require further diagnosis.

Specifications

Warranty and Support

Genuine Toro parts are designed for quality and performance. For specific warranty information regarding this replacement kit, please refer to the documentation included with your original Toro snowthrower or visit the official Toro website. For technical support or further assistance, contact Toro customer service or an authorized Toro service dealer.

You can find more information and support resources on the Toro Store on Amazon or the official Toro website.