1. Introduction
This manual provides essential instructions for the safe and efficient installation, operation, and maintenance of your Star 806HA Ultra-Max Gas Hot Plate. Please read this manual thoroughly before operating the appliance and retain it for future reference. Proper adherence to these instructions will ensure optimal performance and longevity of your equipment.
The Star 806HA Ultra-Max Gas Hot Plate is a commercial-grade countertop appliance designed for high-volume cooking. It features six powerful 30,000 BTU cast iron burners, manual controls, heavy-duty cast iron grates, and a stainless steel exterior with a cool-touch bullnose. Its robust construction and 4-inch adjustable legs make it suitable for various professional kitchen environments.
Image of the Star 806HA Ultra-Max Gas Hot Plate, showing its stainless steel construction, six cast iron grates, and six manual control knobs on the front panel.
2. Safety Information
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.
- Ensure the appliance is installed by qualified personnel in accordance with all local codes and ordinances.
- Verify the gas supply type matches the appliance specifications.
- Maintain adequate ventilation around the appliance to prevent carbon monoxide buildup.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- Surfaces become hot during operation. Use caution to avoid burns.
- Keep children and unauthorized personnel away from the appliance during operation.
- Always turn off the gas supply to the appliance when not in use or during cleaning.
3. Setup and Installation
3.1 Unpacking and Inspection
Carefully remove the hot plate from its packaging. Inspect the unit for any shipping damage. If damage is found, contact the carrier and your dealer immediately. Do not attempt to operate a damaged appliance.
3.2 Location Requirements
- Place the hot plate on a sturdy, non-combustible countertop capable of supporting its weight.
- Ensure adequate clearance from combustible walls and materials as specified by local fire codes.
- Install under an appropriate ventilation hood system to remove cooking fumes and heat.
3.3 Leg Installation
The hot plate comes with four 4-inch adjustable legs. Screw these legs securely into the threaded receptacles on the bottom of the unit. Adjust the leg height to ensure the hot plate is level and stable on the countertop.
3.4 Gas Connection
IMPORTANT: Gas connection must be performed by a licensed gas technician.
- Connect the hot plate to the appropriate gas supply (natural gas or propane, as specified for your unit).
- Ensure all connections are tight and leak-free. Test for leaks using a soap solution; never use an open flame.
- Install a manual gas shut-off valve in an accessible location upstream of the appliance.
4. Operating Instructions
4.1 Before First Use
Before initial operation, clean the hot plate thoroughly to remove any manufacturing residues. Refer to the 'Maintenance and Cleaning' section for detailed instructions.
4.2 Lighting the Burners
- Ensure the main gas supply valve to the appliance is open.
- Push in and turn the desired burner control knob counter-clockwise to the 'PILOT' position.
- Immediately apply a flame (e.g., a long match or lighter) to the pilot opening located near the burner.
- Once the pilot is lit, continue to hold the knob in for approximately 15-20 seconds to allow the thermocouple to heat up. Release the knob; the pilot should remain lit. If it extinguishes, repeat the process.
- To light the main burner, turn the control knob further counter-clockwise to the desired flame setting (LOW to HIGH). The main burner will ignite from the pilot flame.
4.3 Adjusting Flame
The heavy-duty chrome knobs allow for manual adjustment of the flame intensity. Turn the knob counter-clockwise for a higher flame and clockwise for a lower flame. Adjust as needed for your cooking requirements.
4.4 Turning Off
To turn off a burner, turn its control knob clockwise to the 'OFF' position. For complete shutdown, close the main gas supply valve to the appliance.
4.5 Drip Tray
The integrated drip tray collects grease and food debris. Ensure it is properly seated before operation and empty it regularly to prevent overflow and maintain hygiene.
5. Maintenance and Cleaning
Regular cleaning and maintenance are crucial for the performance and lifespan of your hot plate.
5.1 Daily Cleaning
- Stainless Steel Exterior: Wipe down all stainless steel surfaces with a damp cloth and mild detergent. Rinse thoroughly and dry with a soft cloth to prevent water spots. Do not use abrasive cleaners or steel wool, as they can scratch the surface.
- Drip Tray: Remove the drip tray, empty its contents, and wash it with warm, soapy water. Rinse and dry completely before replacing.
5.2 Grates Cleaning
The heavy-duty cast iron grates should be cleaned regularly. Allow them to cool completely. Remove them from the hot plate and scrub with a stiff brush and warm, soapy water. For stubborn residue, a non-abrasive scouring pad can be used. Rinse thoroughly and dry completely to prevent rust. Seasoning the cast iron grates periodically can help maintain their condition.
5.3 Burner Maintenance
Periodically inspect the burners and pilot lights for any blockages or debris. Ensure the burner ports are clear for an even flame. If necessary, clean with a wire brush or a stiff wire. Ensure all components are dry before reassembly and operation.
6. Troubleshooting
This section addresses common issues you might encounter with your Star 806HA Ultra-Max Gas Hot Plate.
- Burner Not Lighting:
- Check if the main gas supply valve is open.
- Ensure the pilot light is lit. If not, re-light it following the 'Lighting the Burners' instructions.
- Verify that the burner ports are not clogged. Clean if necessary.
- Uneven Flame:
- Clean the burner ports to remove any obstructions.
- Ensure the burner is properly seated.
- Gas Odor:
- Immediately turn off the gas supply to the appliance.
- Open windows and doors for ventilation.
- Do not operate any electrical switches or appliances.
- Contact a qualified gas technician for inspection and repair.
For issues not covered here, or if troubleshooting steps do not resolve the problem, contact a qualified service technician.
7. Specifications
| Feature | Specification |
|---|---|
| Model | 806HA |
| Brand | Star |
| Type | Countertop Gas Hot Plate |
| Width | 36 inches |
| Number of Burners | 6 |
| BTU per Burner | 30,000 BTU |
| Total BTU | 180,000 BTU |
| Controls Type | Manual Knobs |
| Material | Cast Iron, Stainless Steel |
| Legs | 4-inch Adjustable |
| Certifications | cULus, UL EPH |
| Power Source | Gas |
8. Warranty and Support
8.1 Warranty Information
The Star 806HA Ultra-Max Gas Hot Plate comes with a standard 3-year parts and labor warranty. This warranty covers defects in material and workmanship under normal use and service. Please retain your proof of purchase for warranty claims.
For specific terms and conditions of the warranty, refer to the documentation provided with your purchase or contact Star Manufacturing directly.
8.2 Customer Support
For technical assistance, service inquiries, or to order replacement parts, please contact Star Manufacturing customer support. Have your model number (806HA) and serial number ready when contacting support to expedite service.
Contact information for Star Manufacturing can typically be found on their official website or on the product's rating plate.
