JessEm 04004 Fence Stop Instruction Manual

1. Introduction

Thank you for choosing the JessEm 04004 Fence Stop. This precision-engineered accessory is designed to enhance the accuracy and repeatability of cuts on your router table. Crafted from durable anodized aluminum, it provides a reliable positive stop for consistent positioning of your workpieces. Please read this manual thoroughly before installation and use to ensure safe and optimal performance.

2. Product Overview

The JessEm 04004 Fence Stop is a robust and precise tool designed to integrate seamlessly with compatible JessEm router table fences. Its primary function is to provide a fixed point for repeatable cuts, significantly improving efficiency and accuracy in your woodworking projects.

Key Features:

• Durable Construction: Machined from solid aluminum and anodized for exceptional durability and longevity.
• Secure Mounting: Designed to anchor securely in the top T-track of JessEm router table fences.
• Positive Stop: Quickly moves into position and locks firmly in place, providing a positive stop for consistent workpiece placement.
• Compatibility: Specifically designed for use with the JessEm Rout-R-Fence and Mast-R-Fence II. Note: This fence stop is not compatible with the original JessEm Mast-R-Fence.

Figure 2.1: The JessEm 04004 Fence Stop installed on a router table fence, demonstrating its secure attachment and robust design. The black anodized aluminum body and silver locking knob are clearly visible.

Figure 2.2: An alternative view of the JessEm 04004 Fence Stop, highlighting its compact form factor and how it integrates with the router fence system. This image shows a brass knob variant.

3. Safety Information

Always prioritize safety when working with power tools and accessories. Adhere to the following general safety guidelines:

• Read and understand the instruction manuals for your router and router table before using the fence stop.
• Wear appropriate personal protective equipment (PPE), including safety glasses, hearing protection, and dust mask.
• Ensure your router table and fence are stable and securely fastened before operation.
• Always disconnect power to your router before making any adjustments or installing/removing accessories.
• Keep hands and fingers clear of the router bit during operation.
• Do not operate machinery if you are fatigued or under the influence of drugs or alcohol.
• Keep your work area clean and well-lit.

4. Components List

The JessEm 04004 Fence Stop package includes the following:

• 1 x JessEm 04004 Fence Stop unit

No additional assembly is required for the fence stop itself.

5. Setup and Installation

The JessEm 04004 Fence Stop is designed for quick and easy installation on compatible JessEm router table fences (Rout-R-Fence and Mast-R-Fence II).

1. Identify T-Track: Locate the top T-track on your JessEm router table fence. The fence stop is designed to slide into this track.
2. Insert Fence Stop: Slide the base of the 04004 Fence Stop into the T-track.
3. Position and Lock: Move the fence stop along the T-track to your desired position. Once positioned, tighten the top knob (or lever, depending on model variant) to secure the stop firmly in place. Ensure it is tightly locked to prevent movement during operation.

Figure 5.1: The Fence Stop in position on a router table fence. This image illustrates how the stop is used to define the travel limit for your workpiece, ensuring precise and repeatable cuts.

Figure 5.2: A close-up demonstrating the secure anchoring of the fence stop within the T-track of the router fence. This image highlights the machined aluminum construction and the ease of positioning and locking.

6. Operating Instructions

The JessEm 04004 Fence Stop is used to set a precise, repeatable limit for your workpiece's travel along the router table fence.

1. Determine Cut Length: Measure and determine the exact length or position where you want your cut to end or begin.
2. Position Workpiece: Place your workpiece against the router table fence.
3. Adjust Fence Stop: Slide the JessEm 04004 Fence Stop along the T-track until it makes contact with the end of your workpiece at the desired measurement point.
4. Lock in Place: Securely tighten the knob on the fence stop to lock it into position. Ensure it is firm and will not shift during routing.
5. Perform Cut: With the fence stop providing a positive stop, you can now make consistent, repeatable cuts by pushing your workpiece against the stop before or during the routing process.

This method is ideal for batch processing of multiple pieces requiring identical lengths or for creating dadoes, rabbets, or other cuts that need to stop at a precise point.

7. Maintenance

To ensure the longevity and continued precision of your JessEm 04004 Fence Stop, follow these simple maintenance guidelines:

• Cleaning: After each use, wipe down the fence stop with a clean, dry cloth to remove sawdust and debris. For stubborn residue, a slightly damp cloth can be used, followed by immediate drying.
• Lubrication: Periodically apply a small amount of dry lubricant (e.g., silicone spray or PTFE-based lubricant) to the T-track and the sliding mechanism of the fence stop to ensure smooth movement. Avoid oil-based lubricants that can attract sawdust.
• Storage: Store the fence stop in a clean, dry environment when not in use to prevent corrosion and damage.
• Inspection: Regularly inspect the fence stop for any signs of wear, damage, or loose components. Ensure the locking mechanism functions correctly.

8. Troubleshooting

Most issues with the JessEm 04004 Fence Stop can be resolved with simple checks.

9. Specifications

10. Warranty & Support

For information regarding warranty coverage and customer support for your JessEm 04004 Fence Stop, please refer to the official JessEm website or contact JessEm customer service directly. Keep your purchase receipt as proof of purchase.

JessEm Contact Information:

• Website: www.jessem.com (Please visit the official website for the most current contact details and warranty policy.)