Puig 6404N Black Hi-Tech Open End Soft Compound Grips Instruction Manual

Introduction

This manual provides comprehensive instructions for the installation, use, and maintenance of your Puig 6404N Black Hi-Tech Open End Soft Compound Grips. These grips are designed to enhance control and comfort on motorcycles equipped with standard 22mm (7/8 inch) handlebars. Please read this manual thoroughly before proceeding with installation or use to ensure proper function and safety.

Safety Information

Always prioritize safety when working on your motorcycle. Improper installation or maintenance of handlebar grips can lead to loss of control and serious injury. If you are unsure about any step, consult a qualified motorcycle mechanic.

• Ensure the motorcycle is stable and secure before beginning any work.
• Wear appropriate personal protective equipment, such as gloves and eye protection.
• Do not use excessive force during installation, as this may damage the grips or handlebar components.
• Verify that the throttle operates smoothly and returns to its closed position freely after grip installation.
• Regularly inspect grips for wear, damage, or looseness. Replace if necessary.

Package Contents

Verify that all components are present and undamaged upon opening the package.

• One (1) Pair of Puig 6404N Black Hi-Tech Open End Soft Compound Grips.

Image: A pair of Puig 6404N Black Hi-Tech Open End Soft Compound Grips. These grips feature a textured surface for enhanced grip and an open-end design, suitable for use with bar-end weights or mirrors.

Setup and Installation

These grips are designed to fit standard 22mm (7/8 inch) handlebars. Professional installation is recommended if you are unfamiliar with motorcycle maintenance.

Tools and Materials (Not Included):

• Flathead screwdriver or compressed air (for old grip removal)
• Clean cloth
• Rubbing alcohol or degreaser
• Grip adhesive (optional, recommended for secure fit)

Installation Steps:

1. Remove Old Grips: Carefully remove the existing grips. This can often be done by sliding a flathead screwdriver under the grip and squirting a lubricant or compressed air to break the seal, then twisting and pulling them off. For glued grips, you may need to cut them off.
2. Clean Handlebar: Thoroughly clean the handlebar surface where the grips will be installed. Remove any old adhesive residue, dirt, or grease using rubbing alcohol or a degreaser. Allow the surface to dry completely.
3. Prepare New Grips: Ensure the inside of the new Puig grips is clean and dry. If using grip adhesive, apply a thin, even coat to the inside of the grip and/or the handlebar surface according to the adhesive manufacturer's instructions.
4. Install Grips: Carefully slide the new Puig grips onto the handlebars. For the throttle side, ensure the grip slides smoothly over the throttle tube without binding. Twist and push until the grips are fully seated against the control housings.
5. Adjust and Secure: Once installed, ensure the grips are properly aligned and fully seated. If using adhesive, allow sufficient curing time before riding. Verify that the throttle operates freely and returns to the closed position without sticking.

Image: A Puig grip installed on a motorcycle handlebar, illustrating the open-end design which allows for the integration of bar-end accessories.

Image: Another view of a Puig grip installed on a motorcycle handlebar, demonstrating its fit and appearance alongside other controls.

Operating (Usage)

The Puig 6404N grips are designed for direct use once properly installed. Their soft compound material provides enhanced comfort and vibration dampening, while the textured surface ensures a secure grip in various riding conditions. The open-end design allows for compatibility with most bar-end weights, mirrors, or handguards.

Maintenance

Proper maintenance will extend the life and performance of your grips.

• Cleaning: Clean the grips regularly with mild soap and water. Avoid harsh chemicals or solvents, as these can damage the rubber compound.
• Inspection: Periodically inspect the grips for signs of wear, cracking, or hardening. Check for any looseness on the handlebar.
• Replacement: If grips show significant wear, become sticky, or lose their texture, replace them to maintain optimal control and comfort.

Troubleshooting

Grips Feel Loose:

• Ensure the handlebar surface was clean and dry before installation.
• Re-install using a suitable grip adhesive to secure them firmly.

Throttle Sticks or Does Not Return Freely:

• The grip may be rubbing against the throttle housing or bar end.
• Adjust the grip position slightly outwards or trim a small amount from the inner edge if necessary (use caution).
• Ensure no adhesive has entered the throttle mechanism.

Specifications

Warranty and Support

For specific warranty information regarding your Puig 6404N grips, please refer to the documentation provided at the point of purchase or contact Puig directly through their official website. Support for installation or product-related inquiries can also be obtained from your retailer or an authorized Puig dealer.