Graco Ultra Max II 695 Electric Airless Sprayer User Manual

1. Important Safety Information

Operating the Graco Ultra Max II 695 Electric Airless Sprayer involves potential hazards. Always prioritize safety to prevent injury or property damage. Read and understand all instructions before use.

• High Pressure Hazard: The sprayer operates at extremely high pressure. Never point the spray gun at yourself or others. Always engage the trigger lock when not spraying.
• Electrical Hazard: Ensure the sprayer is properly grounded. Do not operate in wet conditions or with damaged cords. Disconnect power before servicing.
• Chemical Exposure: Paint and solvents can be harmful. Always wear appropriate personal protective equipment (PPE) including eye protection, gloves, and a respirator. Ensure adequate ventilation in the work area.
• Fire and Explosion Hazard: Many coatings and solvents are flammable. Do not spray near open flames, pilot lights, or other ignition sources. Ensure proper ventilation to prevent vapor accumulation.
• Proper Disposal: Dispose of waste materials, solvents, and cleaning solutions according to local environmental regulations.

Failure to follow these safety guidelines can result in serious injury or death.

2. Product Overview

The Graco Ultra Max II 695 is a professional-grade electric airless sprayer designed for consistent performance and durability. It is suitable for a wide range of residential and commercial painting applications.

Key Features:

• Advantage Drive System: Ensures quiet operation and long-term reliability.
• MaxPower Brushless DC Motor: A maintenance-free, totally enclosed motor that eliminates the need for brush changes.
• SmartControl 3.0 Pressure Control: Delivers a consistent spray fan without pressure fluctuations across all spraying pressures, incorporating ProGuard technology for system protection.
• Endurance Pump: A highly durable and easily serviceable pump design, minimizing downtime. Features a QuikAccess intake valve for easy cleaning.
• Easy Out Pump Filter: Designed for reduced material spills during filter element removal.
• Rugged Cart Design: Chrome-over-steel construction provides a durable and long-lasting cart.
• Heavy-Duty Prime Valve: A maintenance-free design capable of withstanding high-pressure dumping.
• Includes Contractor Gun, RAC X 517 SwitchTip and Guard, and a 1/4 inch x 50 ft BlueMax II Airless Hose.

3. Setup

Proper setup is crucial for safe and efficient operation.

3.1 Unpacking and Inspection

1. Carefully remove all components from the packaging.
2. Inspect the sprayer and all accessories for any signs of damage. Do not use if damaged.
3. Ensure all listed components are present: sprayer unit, Contractor Gun, RAC X 517 SwitchTip and Guard, 1/4 in x 50 ft BlueMax II Airless Hose.

3.2 Assembly

1. Connect the High-Pressure Hose: Securely attach one end of the BlueMax II Airless Hose to the fluid outlet on the sprayer. Use a wrench to tighten connections firmly.
2. Connect the Spray Gun: Attach the other end of the high-pressure hose to the inlet of the Contractor Gun. Ensure a tight, leak-free connection.
3. Install the RAC X SwitchTip and Guard: Thread the tip guard onto the spray gun. Insert the RAC X 517 SwitchTip into the guard, ensuring it is seated correctly.
4. Position the Suction Tube: Place the suction tube into the paint container. Ensure the inlet suction hose is fully submerged in the material.
5. Position the Drain Tube: Place the drain tube (prime hose) into a waste pail or a separate container for priming.

3.3 Priming the Sprayer

Priming removes air from the system and prepares the sprayer for operation.

1. Ensure the prime valve is in the 'PRIME' or 'DRAIN' position.
2. Turn the pressure control knob to the lowest setting.
3. Connect the sprayer to a grounded power outlet.
4. Turn the main power switch ON. The pump will start.
5. Allow the pump to run until a steady stream of paint flows from the drain tube into the waste pail, indicating all air has been purged.
6. Once primed, turn the main power switch OFF.

4. Operating Instructions

Follow these steps for effective and safe spraying.

4.1 Preparing to Spray

1. After priming, turn the prime valve to the 'SPRAY' position.
2. Engage the trigger lock on the spray gun.
3. Turn the main power switch ON.
4. Slowly increase the pressure control knob to the desired spraying pressure. Start with a lower pressure and gradually increase until a consistent spray pattern is achieved.

4.2 Spraying Technique

• Hold the spray gun perpendicular to the surface, approximately 10-12 inches away.
• Maintain a consistent distance and speed for an even coat.
• Overlap each pass by about 50% to ensure full coverage.
• Release the trigger at the end of each pass to avoid excessive buildup.
• Always keep the gun moving while spraying.

4.3 Adjusting Pressure (SmartControl 3.0)

The SmartControl 3.0 system automatically adjusts motor speed to maintain consistent pressure. Use the pressure control knob to set the desired pressure for your material and tip size. Refer to your paint manufacturer's recommendations for optimal spraying pressure.

5. Maintenance

Regular cleaning and maintenance extend the life of your sprayer and ensure optimal performance.

5.1 Cleaning After Each Use

1. Relieve Pressure: Turn off the sprayer, engage the trigger lock, and turn the prime valve to 'PRIME'. Point the gun into a waste container and disengage the trigger lock, then pull the trigger to release pressure. Re-engage the trigger lock.
2. Flush System: Remove the suction tube from the paint and place it into a container of appropriate cleaning solution (water for latex, mineral spirits for oil-based). Place the drain tube into a waste container.
3. Turn the sprayer ON and set to low pressure. Allow cleaning solution to circulate until it runs clear from the drain tube.
4. Turn the prime valve to 'SPRAY'. Point the gun into a waste container and spray until the cleaning solution runs clear.
5. Turn off the sprayer and relieve pressure.
6. Clean Gun and Tip: Disassemble the tip, guard, and gun filter. Clean all components thoroughly with cleaning solution and a brush.
7. Clean Easy Out Pump Filter: Unscrew the filter housing and remove the filter element. Clean it with cleaning solution. Reinstall after cleaning.

5.2 Pump Care (Endurance Pump)

The Endurance Pump is designed for durability. Periodically check the pump for leaks. If the pump performance degrades, it may require servicing. The QuikAccess intake valve allows for easy clearing of debris.

5.3 Storage

For long-term storage, flush the system with a pump protector or storage fluid to prevent corrosion and freezing. Store the sprayer in a clean, dry, and temperature-controlled environment.

6. Troubleshooting

This section addresses common issues you might encounter.

7. Specifications

Technical details for the Graco Ultra Max II 695 Electric Airless Sprayer (Model 16W893).

8. Warranty and Support

Graco products are known for their quality and durability. For specific warranty information regarding your Ultra Max II 695 sprayer, please refer to the documentation included with your purchase or visit the official Graco website.

For technical support, parts, or service, please contact Graco customer service or an authorized Graco dealer. You can find more information and contact details by visiting the Graco Store on Amazon or their official corporate website.