Apollo Sprayers HVLP E5011 ECO Series Spray Gun Instruction Manual

1. Product Overview

The Apollo Sprayers HVLP E5011 ECO Series paint spray gun is a bleeder-style, bottom-feed spray gun designed for efficient and high-quality paint application. It is equipped with a 1-quart (1-liter) cup assembly and features marine-grade stainless steel construction for all parts exposed to paint, ensuring durability and longevity. This model is known for its low overspray and ability to achieve a superior finish.

Key Features

• Bleeder-style bottom-feed spray gun.
• Includes a 1-quart (1-liter) cup assembly.
• Non-return valve for consistent performance.
• All wetted/fluid parts manufactured from marine-grade stainless steel.
• Features a 1.0mm needle/tip and a "B" Standard Aircap.
• Light-weight resin handle for comfortable use.
• Designed for High Volume, Low Pressure (HVLP) spraying.
• Manufactured in the USA.

Included Components

• E5011 ECO Series Spray Gun
• 1-Qt. (1-liter) Cup Assembly
• Non-return Valve
• Spare Parts Kit
• Wrench (Spanner)
• Sample Bottle of Apollo Sprayers Gun Lube
• 1.0mm Needle/Tip
• "B" Standard Aircap

Figure 1: The Apollo Sprayers HVLP E5011 ECO Series Spray Gun with its attached 1-quart cup.

2. Setup Instructions

Unpacking

Carefully remove all components from the packaging. Inspect all parts for any signs of damage that may have occurred during shipping. Retain the original packaging for future storage or transport.

Assembly

1. Ensure the 1.0mm needle/tip is securely installed in the spray gun.
2. Attach the "B" Standard Aircap to the front of the spray gun, ensuring it is finger-tight.
3. Connect the 1-quart cup assembly to the bottom of the spray gun. Ensure the connection is secure to prevent leaks during operation.
4. If not already installed, connect the non-return valve to the appropriate port on the cup assembly.
5. Connect your HVLP turbine hose (not included) to the air inlet fitting on the spray gun handle.

Figure 2: Side view of the E5011 spray gun, showing the cup attachment and handle.

3. Operating Instructions

Preparing the Material

Proper material preparation is crucial for optimal HVLP spraying. Most coatings will require thinning to achieve the correct viscosity for spraying. Consult the coating manufacturer's recommendations for thinning ratios. Strain all materials before pouring them into the cup to prevent clogs.

Filling the Cup

Unscrew the cup from the spray gun. Pour the prepared and strained material into the 1-quart cup, ensuring not to overfill. Reattach the cup securely to the spray gun.

Adjusting the Spray Gun

• Fluid Control Knob: Located at the rear of the gun, this knob adjusts the amount of fluid released. Turn clockwise for less fluid, counter-clockwise for more.
• Air Cap Adjustment: The "B" Standard Aircap can be rotated to change the spray pattern from horizontal to vertical or a round pattern. Loosen the retaining ring, rotate the aircap to the desired orientation, and then tighten the ring.
• Air Pressure: The E5011 is designed for use with an HVLP turbine system. Ensure your turbine is operating at the recommended pressure for your material and desired finish.

Spraying Technique

Maintain a consistent distance (typically 6-8 inches) from the surface being sprayed. Move the gun at a steady, even pace, overlapping each pass by approximately 50%. Always trigger the gun after starting your pass and release before ending it to prevent uneven application at the start and end of strokes.

4. Maintenance and Cleaning

Proper cleaning and maintenance are essential for the longevity and optimal performance of your E5011 spray gun. Due to its marine-grade stainless steel components, it offers excellent resistance to various materials.

Daily Cleaning

1. After each use, empty any remaining material from the cup.
2. Pour a small amount of appropriate cleaning solvent (e.g., water for water-based paints, lacquer thinner for lacquer) into the cup.
3. Spray the solvent through the gun until it runs clear.
4. Remove the aircap and clean it thoroughly with a brush and solvent.
5. Wipe down the exterior of the gun and cup.

Thorough Cleaning and Disassembly

Periodically, or when changing material types, a more thorough cleaning is recommended:

1. Perform daily cleaning steps.
2. Remove the aircap, fluid nozzle, and needle. Use the provided wrench for the fluid nozzle.
3. Clean all disassembled parts using appropriate solvent and cleaning brushes. Pay close attention to the fluid passages and air holes.
4. Do not use metal objects to clean the fluid nozzle or aircap holes, as this can damage them.
5. Reassemble the gun, ensuring all parts are correctly seated and tightened.

Lubrication

Apply a small amount of Apollo Sprayers gun lube (included sample) to the needle packing and trigger pivot points as needed to ensure smooth operation.

Storage

Store the clean and dry spray gun in a safe, dry place, away from extreme temperatures and direct sunlight. Keep the original packaging for protection.

5. Troubleshooting Guide

This section provides solutions to common issues you might encounter with your E5011 spray gun.

6. Technical Specifications

• Model: E5011
• Manufacturer: Apollo Sprayers
• Item Weight: 2.9 pounds (approx. 1.32 kg)
• Product Dimensions: 9.6 x 4.4 x 13.3 inches (approx. 24.4 x 11.2 x 33.8 cm)
• Style: Bleeder-Style, Bottom-Feed Gun
• Material: Marine-Grade Stainless Steel (wetted parts)
• Cup Volume: 1 Quart (1 Liter)
• Standard Needle/Tip: 1.0mm
• Standard Aircap: "B" Standard
• Special Features: High Volume, Low Pressure (HVLP)
• Country of Origin: USA

7. Warranty and Customer Support

Warranty Information

The Apollo Sprayers HVLP E5011 ECO Series Spray Gun comes with a 2-year written warranty. This warranty covers defects in materials and workmanship under normal use. Please retain your proof of purchase for warranty claims.

Customer Support

For technical assistance, troubleshooting beyond this guide, or warranty service, please contact Apollo Sprayers customer support directly. Refer to the contact information provided with your product packaging or visit the official Apollo Sprayers website.

To ensure optimal performance and to maintain your warranty, always use genuine Apollo accessories and replacement parts with your Apollo Sprayers HVLP system.