MaxMate 3" Nerf Bars Instruction Manual

1. Product Overview

The MaxMate 3" Nerf Bars are designed to provide a convenient and safe step for entering and exiting your truck, while also enhancing its aesthetic appeal. Constructed from durable materials, these side steps offer a secure footing and a stylish, curved tube design that complements your vehicle's contours.

Image: MaxMate 3-inch Nerf Bars, showcasing their polished stainless steel finish and curved design.

2. Vehicle Compatibility

These MaxMate Nerf Bars are specifically designed for the following vehicle models and cab configurations:

• 1999-2018 Chevy Silverado / GMC Sierra 1500 2500 LD
• 2001-2019 Silverado / Sierra 2500 HD 3500 HD
• 2019 Silverado 1500 LD / Sierra 1500 Limited

Important Cab Size Note: These nerf bars are only compatible with Extended Cab & Double Cab models, which feature 2 full-size front doors and 2 narrower rear doors. They are NOT compatible with Crew Cab models (which have 4 full-size doors) or SS models.

Image: Diagram illustrating compatible cab types (Extended Cab, Double Cab) and incompatible cab types (Crew Cab) for proper fitment.

Image: Front view of a Chevy Silverado truck equipped with MaxMate Nerf Bars, demonstrating the integrated appearance.

Image: Side view of a Chevy Silverado truck with MaxMate Nerf Bars installed, highlighting the full length and placement of the steps.

3. Package Contents

Upon opening your MaxMate Nerf Bars package, please verify that all components are present and undamaged. The standard package includes:

• One (1) Driver Side Step Bar
• One (1) Passenger Side Step Bar
• All necessary Mounting Brackets
• All necessary Installation Hardware (bolts, washers, nuts, etc.)

Image: MaxMate Nerf Bars securely packaged on a pallet, indicating new condition and original boxing.

4. Installation Guide

Installation of the MaxMate Nerf Bars is designed to be straightforward and typically requires no drilling. The process can often be completed within 20 minutes with basic tools. It is recommended to have a second person assist during installation for easier alignment and handling.

Required Tools:

• Socket Wrench Set
• Torque Wrench (recommended for proper tightening)
• Safety Glasses
• Gloves

Installation Steps:

1. Prepare Vehicle: Park your vehicle on a level surface and engage the parking brake. For safety, consider placing wheel chocks.
2. Identify Mounting Locations: Locate the factory mounting points on the rocker panel or frame of your truck. These are typically pre-threaded holes.
3. Remove Factory Bolts (if applicable): Some vehicles may have factory bolts in the mounting locations. These may be very tight due to factory-applied thread locker. Use appropriate leverage (e.g., a breaker bar) to remove them. If difficulty persists, professional assistance may be required.
4. Attach Brackets: Identify the correct brackets for the driver and passenger sides (often labeled DC/PC or similar). Securely attach the mounting brackets to the vehicle's frame using the provided hardware. Do not fully tighten bolts at this stage.
5. Mount Nerf Bars: Carefully lift the nerf bar into position and align it with the attached brackets. Secure the nerf bar to the brackets using the remaining hardware. Ensure the step pads are facing upwards.
6. Adjust and Tighten: Once both nerf bars are loosely mounted, adjust their position to ensure they are level and properly aligned with the vehicle. Once satisfied with the alignment, progressively tighten all bolts to the manufacturer's recommended torque specifications. Ensure all connections are secure.
7. Final Check: Double-check all bolts for tightness. Test the stability of the nerf bars by applying pressure.

For detailed visual instructions, refer to any diagrams or specific instructions included in your product packaging.

5. Operating and Usage

The MaxMate Nerf Bars are designed for ease of use and durability. To ensure safe and effective use:

• Always step onto the designated step pads. These pads are UV resistant and non-slip, providing secure footing.
• Use the nerf bars to assist with entering and exiting the vehicle. The curved design offers a wider profile for safer access.
• Avoid standing or placing excessive weight on the ends of the bars, as this could cause undue stress on the mounting points.
• Do not use the nerf bars as a jacking point for the vehicle.

6. Maintenance

Regular maintenance will help preserve the appearance and functionality of your MaxMate Nerf Bars:

• Cleaning: The 3-inch round tubes are made of heavy-duty polished stainless steel, which is rust and corrosion resistant. Clean regularly with mild soap and water. Avoid abrasive cleaners or harsh chemicals that could damage the finish.
• Inspection: Periodically inspect all mounting hardware (bolts, nuts, washers) for tightness. Vibrations from driving can sometimes cause fasteners to loosen over time. Re-tighten as necessary.
• Damage Check: Check the step pads for any signs of wear or damage. Ensure they remain securely attached and provide adequate grip.

7. Troubleshooting

Most issues with nerf bars are related to installation or minor adjustments. Here are some common troubleshooting tips:

Issue: Nerf Bars feel loose or wobbly after installation.

Solution: This is typically due to insufficient tightening of the mounting bolts. Re-check all bolts connecting the bars to the brackets and the brackets to the vehicle frame. Ensure they are tightened securely to the recommended torque specifications. If the issue persists, inspect the mounting points on the vehicle for any damage or deformation.

Issue: Difficulty removing factory bolts during installation.

Solution: Factory bolts, especially on older vehicles, can be very tight due to thread locker or rust. Apply penetrating oil and allow it to soak. Use a breaker bar or impact wrench for increased leverage. If still unable to remove, it is advisable to seek assistance from a professional mechanic to avoid damaging the vehicle's frame or bolts.

Issue: Step pads are slippery or worn.

Solution: Ensure step pads are clean and free of dirt, mud, or ice. If the non-slip surface is significantly worn, contact MaxMate customer support for potential replacement parts.

8. Product Specifications

9. Warranty & Support

Warranty Information:

MaxMate offers a Limited 5 Year Warranty against manufacturer defects for US customers. This warranty covers defects in materials and workmanship under normal use. Please retain your proof of purchase for warranty claims.

Customer Support:

If you have any questions regarding the installation, operation, or maintenance of your MaxMate Nerf Bars, or if you encounter any issues not covered in this manual, please contact MaxMate customer support. For the most current contact information, please visit the official MaxMate website or refer to the contact details provided with your product packaging.

You can also visit the MaxMate Store on Amazon for additional product information and support resources.