1. Introduction
Thank you for choosing the ABAC Air Compressor 50L, 2 HP, Model 4116024262. This manual provides essential instructions for the safe and efficient operation, setup, and maintenance of your air compressor. Please read this manual thoroughly before operating the unit and keep it for future reference. Proper understanding and adherence to these instructions will ensure optimal performance and extend the lifespan of your equipment.
2. Safety Information
Operating an air compressor requires adherence to strict safety guidelines to prevent injury or damage. Always prioritize safety.
- Electrical Safety: Ensure the compressor is connected to a grounded outlet with the correct voltage (230 Volts). Do not use extension cords unless absolutely necessary, and ensure they are rated for the compressor's power requirements.
- Pressure Safety: Never exceed the maximum operating pressure of the compressor or any attached air tools. Regularly inspect hoses and fittings for wear or damage. Do not direct compressed air at people or animals.
- Moving Parts: Keep hands, hair, and clothing clear of moving parts such as belts and fans. The compressor is belt-driven, so exercise caution.
- Ventilation: Operate the compressor in a well-ventilated area to prevent overheating and ensure proper air intake.
- Hearing Protection: Air compressors can be noisy. Always wear appropriate hearing protection during operation.
- Eye Protection: Always wear safety glasses or goggles when operating the compressor or using air tools.
- Drainage: Regularly drain condensation from the air tank to prevent corrosion and maintain air quality.
- Stability: Ensure the compressor is placed on a stable, level surface to prevent tipping.
3. Product Overview
The ABAC 50L, 2 HP Air Compressor (Model 4116024262) is a robust, belt-driven twin-cylinder unit designed for various applications. It features a 50-liter tank, a 2 HP motor, and a maximum pressure of 10 bar. Its low-rotation motor ensures high reliability and extended lifespan. The unit is equipped with wheels and a handle for easy portability.
Figure 1: ABAC 50-liter, 2 HP Air Compressor. This image displays the ABAC 50-liter air compressor. It features a blue horizontal air tank, a black motor and pump housing on top, two wheels for portability, and a handle for easy maneuvering. Visible components include the pressure gauge, regulator, and air outlet.
4. Setup
- Unpacking: Carefully remove the compressor from its packaging. Inspect for any shipping damage. Report any damage to your supplier immediately.
- Component Check: Ensure all components are present, including the electrical cable.
- Wheel and Handle Assembly: Attach the wheels and handle as per the diagrams (if provided in a separate assembly guide, otherwise assume pre-assembled for this model). The compressor is designed with a cart for mobility.
- Placement: Position the compressor on a firm, level surface in a well-ventilated area. Ensure there is adequate space around the unit for air circulation.
- Electrical Connection: Connect the compressor to a suitable 230 Volt, grounded power outlet. Verify that the power supply matches the compressor's requirements.
- Initial Inspection: Before first use, check all connections for tightness and ensure the oil level (if applicable for this model) is correct.
5. Operating Instructions
- Starting the Compressor:
- Ensure the main power switch is in the "OFF" position before plugging in.
- Plug the compressor into the appropriate electrical outlet.
- Turn the main power switch to the "ON" position. The compressor will start to build pressure until it reaches its cut-off pressure.
- Adjusting Pressure:
- Use the pressure regulator knob to set the desired output pressure for your air tools. The pressure gauge will indicate the regulated output pressure.
- Always refer to your air tool's specifications for recommended operating pressure.
- Connecting Air Tools:
- Attach your air hose to the compressor's air outlet.
- Connect your air tool to the other end of the hose. Ensure all connections are secure.
- Shutting Down:
- Turn the main power switch to the "OFF" position.
- Unplug the compressor from the power outlet.
- Bleed any remaining air pressure from the tank by opening the drain valve or using an air tool until the pressure gauge reads zero.
6. Maintenance
Regular maintenance is crucial for the longevity and safe operation of your ABAC air compressor.
- Daily/After Each Use:
- Drain Condensation: With the compressor off and tank pressure relieved, open the drain valve at the bottom of the tank to release accumulated moisture. Close the valve securely afterward.
- Weekly/Every 10-20 Operating Hours:
- Check Oil Level: For oil-lubricated models, ensure the oil level is within the recommended range on the dipstick or sight glass. Top up with appropriate compressor oil if necessary.
- Inspect Air Filter: Check the air intake filter for dirt and debris. Clean or replace if clogged to ensure efficient operation.
- Monthly/Every 50 Operating Hours:
- Inspect Belts: Check the drive belt for tension, wear, and cracks. Adjust tension or replace if needed. (This model is belt-driven).
- Check Fasteners: Ensure all nuts, bolts, and fittings are tight.
- Annually/Every 200 Operating Hours:
- Change Oil: Replace the compressor oil with new, recommended compressor oil.
- Professional Inspection: Consider having a qualified technician inspect the compressor for wear and tear on critical components.
7. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Compressor does not start | No power, tripped circuit breaker, faulty switch, low voltage. | Check power connection, reset breaker, inspect switch, ensure proper voltage supply. |
| Compressor runs continuously or cycles too frequently | Air leak in tank or fittings, faulty pressure switch, clogged air filter. | Check for leaks (use soapy water), inspect/replace pressure switch, clean/replace air filter. |
| Low air pressure output | Clogged air filter, air leaks, worn piston rings/valves, incorrect regulator setting. | Clean/replace air filter, check for leaks, inspect internal components (professional service recommended), adjust regulator. |
| Excessive noise or vibration | Loose components, worn bearings, unbalanced motor/pump, worn belt. | Tighten fasteners, inspect bearings, check motor/pump mounting, inspect/replace belt. |
| Oil in discharge air (if oil-lubricated) | Overfilled oil, worn piston rings, faulty check valve. | Check oil level and drain excess, professional service for internal components. |
If you encounter problems not listed here or if solutions do not resolve the issue, please contact ABAC customer support or a qualified service technician.
8. Specifications
| Feature | Value |
|---|---|
| Brand | ABAC |
| Model Number | 4116024262 |
| Power Source | Electric |
| Voltage | 230 Volts |
| Maximum Power | 2 Horsepower (HP) |
| Motor Power | 2 horsepower |
| Air Tank Capacity | 50 Liters |
| Air Flow Capacity | 255 Liters per minute |
| Maximum Pressure | 10 Bar |
| RPM | 1075 rpm |
| Weight | 49 kg (110.23 lbs) |
| Dimensions (L x W x H) | 870 x 370 x 780 mm |
| Included Components | Electrical cable |
| Cylinder Type | Twin-cylinder |
| Drive Type | Belt-driven |
Note: Air flow capacity is listed as 255 L/min in the product description and 10 L/min in the specifications. The 255 L/min value is more typical for a 2 HP compressor. Please refer to the product label for the most accurate information.
9. Warranty and Support
For warranty information, technical support, or spare parts inquiries, please contact your ABAC dealer or visit the official ABAC website. Keep your purchase receipt and model number (4116024262) handy when contacting support.
ABAC is committed to providing reliable products and customer satisfaction. For further assistance, refer to the contact details provided with your purchase or on the manufacturer's official channels.
