1. Product Overview
This manual provides comprehensive instructions for the SHAD K0ZR71ST Top Case Fitting Kit. This kit is specifically designed to enable the secure mounting of a SHAD top case to Kawasaki ZR7 and ZR7S motorcycles manufactured between 2001 and 2005. It ensures a stable and reliable attachment point for your luggage solution.
Key Features:
- Dedicated top case fitting kit for specified Kawasaki models.
- Constructed from high-quality materials for durability and reliability.
- Product Code: MN-406303935.
2. Specifications
| Attribute | Detail |
|---|---|
| Manufacturer | NAD, S.L |
| Model | K0ZR71ST |
| Product Dimensions (L x W x H) | 55.2 x 21 x 40 cm |
| Item Weight | 2 kg |
| Colour | Black |
| Vehicle Service Type | Motorcycle |
| GTIN | 08430358042773 |
3. Setup and Installation
The SHAD K0ZR71ST fitting kit is designed for straightforward installation. It is recommended to have basic mechanical knowledge and appropriate tools before beginning. Always ensure the motorcycle is stable on its stand during installation.
Required Tools (Typical):
- Wrench set
- Hex key set
- Screwdriver set
- Torque wrench (recommended for final tightening)
Installation Steps (General Guidance):
- Preparation: Ensure the motorcycle is turned off and stable. Remove any existing luggage racks or components that may interfere with the installation of the fitting kit.
- Component Identification: Familiarize yourself with all components of the SHAD K0ZR71ST kit. Refer to the included manufacturer's diagram for specific part identification.
- Initial Mounting: Attach the main support brackets to the designated mounting points on the motorcycle's frame or subframe. These points are typically near the rear passenger seat or tail section. Do not fully tighten fasteners at this stage.
- Plate Attachment: Secure the top case mounting plate to the support brackets. Ensure proper alignment and level positioning.
- Clearance Check: Before final tightening, verify that all components clear existing motorcycle parts, especially rear turn signals. In some cases, it may be necessary to slightly adjust the position of the turn signals to prevent interference with the fitting kit.
- Final Tightening: Once all components are correctly aligned and positioned, progressively tighten all fasteners to the manufacturer's specified torque settings. Ensure all connections are secure.
- Functionality Test: After installation, gently test the stability of the fitting kit. If you have a SHAD top case, attach it to the newly installed kit to confirm proper fitment and locking mechanism operation.
Figure 3.1: SHAD K0ZR71ST Fitting Kit installed on a Kawasaki ZR7/7S, demonstrating the base structure for top case attachment.
Figure 3.2: The fitting kit with a SHAD SH29 top case securely mounted, showing the complete luggage solution.
Figure 3.3: The fitting kit with a SHAD SH26 top case mounted, illustrating compatibility with various SHAD top case models.
4. Operating the Fitting Kit
The SHAD K0ZR71ST fitting kit serves as a permanent mounting base for your SHAD top case. Once installed, its operation is primarily linked to the functionality of the top case itself.
Top Case Attachment and Removal:
- To attach a compatible SHAD top case, align the case with the mounting plate and press down firmly until it clicks securely into place.
- To remove the top case, typically use the quick-release mechanism or key-operated latch on the top case itself, as per the top case's specific instructions.
- Always ensure the top case is properly locked to the fitting kit before riding.
5. Maintenance
Regular maintenance of your SHAD K0ZR71ST fitting kit will ensure its longevity and continued secure performance.
- Regular Inspection: Periodically inspect all bolts, nuts, and mounting points for tightness. Vibrations from riding can cause fasteners to loosen over time.
- Cleaning: Clean the fitting kit with a damp cloth and mild soap. Avoid harsh chemicals or abrasive cleaners that could damage the finish.
- Corrosion Prevention: If riding in wet or corrosive environments, consider applying a rust-inhibiting spray to metal components, avoiding contact with plastic parts.
- Damage Check: Inspect the kit for any signs of damage, cracks, or deformation, especially after any impact or heavy loading. Replace damaged components immediately.
6. Troubleshooting
This section addresses common issues that may arise during or after the installation of the SHAD K0ZR71ST fitting kit.
| Problem | Possible Cause | Solution |
|---|---|---|
| Kit does not fit correctly / Misalignment | Incorrect mounting points used; fasteners not loosened enough during initial fitment; motorcycle specific variations. | Double-check the manufacturer's instructions and diagrams for correct mounting points. Loosen all fasteners, adjust position, then re-tighten. Ensure compatibility with your specific motorcycle year and model. |
| Rear turn signals interfere with the kit | Common issue with some Kawasaki ZR7/7S models due to turn signal placement. | It may be necessary to slightly adjust the angle or position of the rear turn signals to provide adequate clearance. This can often be done by loosening their mounting bolts, rotating them slightly, and re-tightening. |
| Top case feels loose on the kit | Mounting plate not securely fastened; top case not fully engaged with the locking mechanism. | Ensure all bolts securing the mounting plate to the fitting kit are tightened to specification. Verify that the top case is fully clicked into place and its locking mechanism is engaged. Inspect the top case's base for wear or damage. |
7. Warranty and Support
For detailed information regarding the product warranty, please refer to the official SHAD website or the warranty card included with your purchase. Warranty terms and conditions may vary by region.
If you require technical assistance, have questions about installation, or need to report a defect, please contact SHAD customer support directly. Contact information can typically be found on the manufacturer's website or product packaging.
SHAD Official Website: www.shad.es (Please note: This is a general link and may not be specific to your region. Search for your local SHAD distributor or support.)
