Puig 6447J Matt Black Rear Hugger Instruction Manual

1. Introduction

This instruction manual provides essential information for the proper installation, operation, and maintenance of your Puig 6447J Matt Black Rear Hugger. Please read this manual thoroughly before beginning installation to ensure correct procedure and safe use.

The Puig 6447J Rear Hugger is designed for supersport motorcycle models. It features an aluminum support and is constructed from durable materials to provide protection for the rear suspension, under-tail area, and rider from road debris and spray.

2. Safety Information

• Always wear appropriate personal protective equipment (PPE) during installation.
• Ensure the motorcycle is stable and securely supported before beginning any work.
• If you are unsure about any step of the installation process, consult a qualified motorcycle mechanic.
• Do not modify the product or use it for purposes other than its intended design.
• After installation, verify that all fasteners are tightened to the manufacturer's specifications and that the hugger does not interfere with any moving parts of the motorcycle.

3. Package Contents

Verify that all components are present before starting the installation:

• 1 x Puig 6447J Matt Black Rear Hugger
• Mounting hardware (bolts, washers, spacers, brackets as required for your specific motorcycle model)
• Installation instructions (this manual)

4. Setup and Installation

The installation process may vary slightly depending on your specific motorcycle model. Refer to your motorcycle's service manual for specific torque values and component removal procedures. The following steps provide a general guide:

1. Prepare the Motorcycle: Park the motorcycle on a level surface and secure it on a paddock stand or center stand to lift the rear wheel off the ground. Allow the exhaust system to cool completely if it is near the installation area.
2. Access the Installation Area: Depending on your motorcycle, it may be necessary to remove the rear wheel, chain guard, or other components to gain clear access to the swingarm and suspension area where the hugger will be mounted.
3. Position the Hugger: Carefully position the Puig Rear Hugger against the swingarm or existing mounting points. Identify the attachment points for the supplied brackets and hardware.
4. Attach Mounting Brackets: Secure any necessary mounting brackets to the swingarm or other designated points using the provided hardware. Do not fully tighten bolts at this stage.
5. Mount the Hugger: Attach the rear hugger to the brackets or directly to the motorcycle's frame/swingarm using the remaining hardware. Ensure proper alignment and clearance with the tire, chain, and suspension components.
6. Tighten All Fasteners: Once the hugger is correctly positioned and aligned, progressively tighten all bolts and nuts. Refer to your motorcycle's service manual for recommended torque specifications for relevant fasteners.
7. Reassemble Components: Reinstall any components that were removed (e.g., rear wheel, chain guard).
8. Final Inspection: Before riding, manually rotate the rear wheel to check for any interference between the hugger and the tire, chain, or suspension. Ensure all fasteners are secure.

Image 1: The Puig 6447J Matt Black Rear Hugger. This image shows the component designed to protect the motorcycle's rear suspension and under-tail area from road debris.

5. Operating Instructions

Once installed, the Puig Rear Hugger operates passively by deflecting water, dirt, and debris away from the rear shock absorber, under-tail components, and the rider's back. No active operation is required.

6. Maintenance

• Regular Cleaning: Clean the rear hugger regularly with mild soap and water to remove accumulated dirt and grime. Avoid abrasive cleaners or solvents that could damage the finish.
• Inspection: Periodically inspect the hugger for any signs of damage, cracks, or loose fasteners. Check that it maintains adequate clearance from the tire and other moving parts.
• Fastener Check: Over time, vibrations can cause fasteners to loosen. Check all mounting bolts and nuts periodically and retighten them to the recommended torque specifications if necessary.

7. Troubleshooting

• Hugger is Loose: Check all mounting bolts and nuts. Ensure they are tightened securely. If the issue persists, inspect brackets for damage or improper installation.
• Interference with Tire/Chain: Immediately stop riding if you notice any rubbing. Re-check the installation and alignment. Ensure the hugger is correctly positioned and that all spacers (if applicable) are used as intended.
• Unusual Noises: Investigate any new noises coming from the rear wheel area. This could indicate loose components or interference.

8. Specifications

9. Warranty and Support

For information regarding product warranty, returns, or technical support, please refer to the official Puig website or contact your authorized Puig dealer. Keep your proof of purchase for any warranty claims.