Introduction
This manual provides instructions for the proper installation, operation, and maintenance of the Hager 4500 Series Grade 1 Heavy Duty Fire Rated Rim Type Exit Device. This device is engineered for superior performance and meets stringent safety and performance standards, including BHMA Grade 1 certification and UL listing for fire-rated applications.
Safety Information
- Always follow local building codes and safety regulations during installation.
- Ensure all components are securely fastened before operation to prevent malfunction.
- This device is intended for use as panic hardware and in fire-rated applications. Do not modify the device or its components.
- Wear appropriate personal protective equipment (PPE), such as safety glasses and gloves, during installation.
- Keep children and unauthorized personnel away from the installation area.
Package Contents
The Hager 4500 Series Rim Type Exit Device package typically includes:
- Hager 4500 Series Rim Type Exit Device (main assembly)
- Installation Hardware (screws, fasteners)
- Installation Template (for precise marking)
- Instruction Manual (this document)
Image: Main components of the Hager 4500 Series Rim Type Exit Device, showing the push bar, housing, and mounting hardware. This image illustrates the primary parts included in the package.
Setup and Installation
Proper installation is crucial for the safe and effective operation of the exit device. Refer to the included installation template for precise measurements and drilling instructions specific to your door type.
Tools Required
- Drill and appropriate drill bits
- Screwdrivers (Phillips and Flathead)
- Measuring Tape
- Pencil or Marker
- Safety Glasses
Installation Steps
Prepare the Door: Mark the center line of the door and the desired height for the exit device. Use the provided template to accurately mark all drilling locations for the device body and strike plate on both the door and frame.
Mount the Device Body: Drill pilot holes as marked on the door. Secure the main body of the exit device to the door using the provided screws. Ensure the device is level and flush against the door surface for optimal performance.
Install the Strike Plate: Position the strike plate on the door frame, aligning it precisely with the latch bolt of the exit device. Mark and drill pilot holes, then secure the strike plate with the appropriate screws.
Connect Exterior Trim (if applicable): If an exterior trim (e.g., lever, pull, or key cylinder) is being installed, follow its specific instructions to connect it to the internal mechanism of the exit device. Ensure proper engagement and function.
Test Operation: Close the door and depress the push bar firmly. Verify that the latch bolt retracts smoothly and fully, allowing the door to open freely. Check for any binding, resistance, or improper latching.
Adjustments: Make any necessary fine adjustments to the strike plate or device body to ensure perfect alignment and consistently smooth operation. All screws should be tightened securely, but not overtightened.
Operating Instructions
The Hager 4500 Series Rim Type Exit Device is designed for intuitive and reliable emergency egress.
To Exit (Egress)
Depress Push Bar: Apply firm, even pressure to the push bar located across the width of the door.
Open Door: As the push bar is depressed, the internal mechanism will retract the latch bolt, allowing the door to swing open outwards.
To Enter (Ingress, with exterior trim)
Use Exterior Trim: If an exterior trim with a lever, knob, or key cylinder is installed, operate it according to its specific instructions (e.g., turn lever, insert key) to retract the latch bolt.
Open Door: Push or pull the door open once the latch bolt is retracted.
Maintenance
Regular maintenance ensures the longevity, reliability, and continued compliance of your Hager 4500 Series Exit Device.
Cleaning: Clean the device surfaces with a soft, damp cloth. Avoid using abrasive cleaners, harsh chemicals, or solvents that may damage the finish or internal components.
Lubrication: Periodically (e.g., annually or semi-annually, depending on usage) apply a small amount of silicone-based lubricant to moving parts, such as the latch bolt and internal mechanisms. Do not over-lubricate, as this can attract dirt.
Inspection: Annually inspect all mounting screws for tightness. Check the push bar for any signs of damage, bending, or excessive wear. Ensure the latch bolt retracts fully and smoothly without obstruction. Verify that the device operates freely and returns to its original position.
Fire Door Compliance: For devices installed on fire-rated doors, it is critical to ensure that no modifications are made to the device or door that would compromise its fire rating. Any repairs or replacements must use approved components.
Troubleshooting
This section addresses common issues you might encounter with your exit device.
| Problem | Possible Cause | Solution |
|---|---|---|
| Device binds or is difficult to operate | Misalignment of device or strike plate, worn parts, lack of lubrication, debris accumulation | Check and adjust the alignment of the device body and strike plate. Lubricate moving parts with silicone spray. Inspect for and remove any obstructions or debris. |
| Latch bolt does not retract fully | Obstruction in strike plate, bent latch bolt, internal mechanism issue, incorrect installation | Clear any obstructions from the strike plate. Inspect the latch bolt for damage; replace if bent. If the issue persists, it may indicate an internal mechanism problem requiring professional service. |
| Device feels loose or wobbly | Loose mounting screws, damaged door or frame | Tighten all mounting screws securely. Do not overtighten. If the door or frame is damaged, repair it before re-mounting the device. |
| Exterior trim (if installed) does not operate | Improper connection to exit device, faulty trim mechanism | Verify the connection between the exterior trim and the exit device. Consult the trim's specific installation instructions. If the trim itself is faulty, it may need replacement. |
Specifications
- Model: 158103
- Series: 4500 Series
- Type: Rim Type Exit Device
- Length: 36 inches
- Finish: Oil Rubbed Bronze
- Material: AL/Stainless Steel/Zinc
- Grade: BHMA Certified ANSI A156.3 Grade 1
- Fire Rating: UL/cUL Listed up to 3 Hours for "A" labeled doors
- Panic Listing: UL305 Listed for panic hardware
- Windstorm Resistance: ANSI A250.13 Severe Windstorm Resistant Component
- Accessibility: Complies with ANSI A117.7 for accessible buildings
- Product Dimensions: 36 x 10 x 5 inches
- Item Weight: 13 pounds
- Included Components: Installation Hardware
Warranty Information
The Hager 4500 Series exit device is backed by a lifetime warranty, providing assurance of quality and durability from the manufacturer to the building owner. For detailed warranty terms, conditions, and claim procedures, please refer to the official Hager Companies warranty documentation or contact Hager customer support directly.
Customer Support
For technical assistance, replacement parts, or warranty claims, please contact Hager Companies directly.
Manufacturer: Hager Companies
Website: www.hagerco.com
Phone: Please refer to the Hager Companies official website for the most current contact numbers and support options.