PORTER-CABLE 903756

PORTER-CABLE FN200/FN250 Overhaul Kit (Part No. 903756) Instruction Manual

Model: FN200, FN250 | Part Number: 903756

1. Introduction

This document provides essential information and general guidance for the PORTER-CABLE Overhaul Kit, Part Number 903756. This kit is designed to restore optimal performance to compatible pneumatic tools experiencing issues such as air leaks or sluggish operation. It contains genuine replacement components necessary for a complete tool overhaul.

2. Compatibility

The 903756 Overhaul Kit is compatible with the following PORTER-CABLE pneumatic tools:

  • PORTER-CABLE FN200
  • PORTER-CABLE FN250

Always consult your tool's owner's manual to confirm the correct part number for your specific model before installation.

3. Kit Contents

The 903756 Overhaul Kit includes the necessary components for performing maintenance on compatible PORTER-CABLE tools. For a detailed list of specific parts included within the kit, please refer to the product packaging or your tool's original owner's manual.

PORTER-CABLE 903756 Overhaul Kit packaging

Image 1: Packaging for the PORTER-CABLE 903756 Overhaul Kit. The label indicates it is an "Overhaul Maintenance Kit" for air leak or sluggish tool operation, compatible with FN200 and FN250 models.

4. Installation and Setup

Installation of the overhaul kit requires disassembly and reassembly of the pneumatic tool. It is crucial to follow the specific instructions provided in your tool's owner's manual for proper part identification and installation procedures.

General Installation Steps:

  1. Safety First: Disconnect the pneumatic tool from its air supply before beginning any maintenance or repair work.
  2. Disassembly: Carefully disassemble the tool according to the instructions in your owner's manual. Pay close attention to the order and orientation of components.
  3. Component Replacement: Replace worn or damaged parts with the corresponding components from the 903756 Overhaul Kit.
  4. Reassembly: Reassemble the tool, ensuring all parts are correctly seated and fasteners are tightened to the manufacturer's specifications.
  5. Testing: Reconnect the tool to the air supply and perform functional tests to ensure proper operation and absence of air leaks.

If you are unsure about any step, it is recommended to seek assistance from a qualified service technician.

5. Maintenance

The 903756 Overhaul Kit is a key component for maintaining the longevity and performance of your PORTER-CABLE FN200 or FN250 pneumatic tool. Regular maintenance, including the timely replacement of internal wear components using this kit, helps prevent premature tool failure and ensures consistent operation. Refer to your tool's owner's manual for recommended maintenance schedules.

6. Troubleshooting

This overhaul kit is specifically designed to address common operational issues in pneumatic tools. If your PORTER-CABLE FN200 or FN250 tool exhibits any of the following symptoms, installing this overhaul kit may resolve the problem:

  • Air Leaks: Hissing sounds or noticeable air escaping from the tool body.
  • Sluggish Operation: Reduced power, slow firing rate, or inconsistent performance.

If issues persist after installing the overhaul kit, consult your tool's owner's manual for further troubleshooting steps or contact PORTER-CABLE customer support.

7. Specifications

AttributeDetail
Part Number903756
Item Weight5 ounces
Product Dimensions4.63 x 4.63 x 8.25 inches
ManufacturerStanley Black&Decker
Item Package Quantity1

8. Warranty Information

This overhaul kit is a replacement part. For warranty information pertaining to the original PORTER-CABLE tool or specific components within this kit, please refer to the warranty documentation included with your original tool purchase or contact PORTER-CABLE directly.

9. Support

For additional support, technical assistance, or to locate authorized service centers, please visit the official PORTER-CABLE website or their store on Amazon:

Visit the PORTER-CABLE Store on Amazon

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