Kawasaki 11013-7024 Polyurethane Air Filter Instruction Manual

1. Introduction

This manual provides essential information for the proper installation, operation, and maintenance of your Kawasaki 11013-7024 Polyurethane Air Filter. Designed to ensure a full flow of clean air, this filter protects your engine from damage by effectively capturing dust and debris. Adhering to these instructions will help maintain engine efficiency and prolong the life of your equipment.

2. Safety Information

Always prioritize safety when working with engine components. Read and understand all safety warnings in your engine's primary instruction manual before proceeding with air filter replacement or maintenance.

• Ensure the engine is turned off and cooled down before handling any parts.
• Disconnect the spark plug wire to prevent accidental starting.
• Wear appropriate personal protective equipment, such as gloves and eye protection.
• Keep hands and clothing clear of moving parts.
• Dispose of old filters responsibly according to local regulations.

3. Product Overview

The Kawasaki 11013-7024 is a polyurethane air filter specifically engineered to meet OEM standards for dust-holding capacity. It features a robust design with high-quality media and seals, rigorously tested for performance in various conditions. This external vented air filter is crucial for maintaining engine health by preventing grit ingestion, a common cause of premature engine wear.

Figure 3.1: Front view of the Kawasaki 11013-7024 Polyurethane Air Filter. This image shows the overall oval shape and the mesh-like filtration material.

Figure 3.2: Top view of the air filter, highlighting the internal structure and filtration media.

4. Compatibility

This air filter is designed for use with the following Kawasaki Engine Series:

• FH601V Series
• FH641V Series
• FH661V Series
• FH680V Series
• FH721V Series

It is specifically for use with externally vented carburetors. Always verify your engine's model number against the filter's compatibility list to ensure a correct fit.

Figure 4.1: Back view of the air filter, showing printed text indicating "FOR USE WITH EXTERNALLY VENTED CARBURETORS ONLY" and "KAWASAKI 11013-7024".

Figure 4.2: Close-up view of the model number "KAWASAKI 11013-7024" printed on the filter housing, confirming authenticity and compatibility.

5. Installation (Replacement)

Replacing your air filter is a straightforward process. Follow these steps carefully:

1. Prepare the Engine: Ensure the engine is off and cool. Disconnect the spark plug wire to prevent accidental starting.
2. Locate the Air Filter Housing: Refer to your engine's manual to find the air filter housing, typically a plastic or metal cover secured with clips or screws.
3. Remove the Housing Cover: Unfasten the clips or screws and carefully remove the air filter housing cover.
4. Remove the Old Filter: Gently pull out the old air filter. Note its orientation for correct installation of the new filter.
5. Clean the Housing: Inspect the air filter housing for any dirt, dust, or debris. Clean it thoroughly with a damp cloth, ensuring no foreign material enters the carburetor intake.
6. Install the New Filter: Insert the new Kawasaki 11013-7024 Polyurethane Air Filter into the housing, ensuring it seats properly and matches the orientation of the old filter. The precision fit is designed to maintain original engine efficiency.
7. Reattach the Housing Cover: Securely reattach the air filter housing cover using the clips or screws. Ensure a tight seal to prevent unfiltered air from entering the engine.
8. Reconnect Spark Plug: Reconnect the spark plug wire.

6. Operation and Function

Once installed, the Kawasaki 11013-7024 air filter continuously works to protect your engine during operation. It filters incoming air, removing harmful particles before they can reach the carburetor and engine cylinders. This ensures that the engine receives a clean, consistent air supply, which is vital for efficient combustion and preventing internal wear. A clean air filter contributes to cooler engine operation and reduced harmful emissions.

7. Maintenance

Regular inspection and replacement of your air filter are critical for optimal engine performance and longevity.

• Inspection Frequency: Inspect the air filter regularly, especially in dusty or dirty operating conditions. Refer to your engine's manual for recommended inspection intervals.
• When to Replace: Replace the air filter when it appears dirty, clogged, or damaged. A clogged filter restricts airflow, leading to reduced engine power, increased fuel consumption, and potential engine damage. The higher dirt capture capability of this filter means less frequent engine maintenance over time, but regular checks are still necessary.
• Cleaning: This polyurethane air filter is generally not designed for cleaning. Attempting to clean it may damage the filtration media and reduce its effectiveness. Always replace with a new, genuine Kawasaki filter.

8. Troubleshooting

If you experience engine performance issues, the air filter can sometimes be a contributing factor. Consider the following:

• Reduced Engine Power: A dirty or clogged air filter can restrict airflow, causing the engine to run rich and lose power. Inspect and replace the filter if necessary.
• Increased Fuel Consumption: An engine struggling for air due to a clogged filter may consume more fuel.
• Engine Misfires or Rough Running: While less common, a severely clogged filter can affect combustion, leading to rough engine operation.
• Visible Dirt in Carburetor: If the filter is damaged or improperly installed, dirt may bypass it and enter the carburetor, causing performance issues. Inspect the filter and housing for proper sealing.

If issues persist after checking and replacing the air filter, consult your engine's service manual or a qualified technician.

9. Specifications

10. Warranty and Support

For information regarding warranty coverage or technical support for your Kawasaki 11013-7024 Polyurethane Air Filter, please refer to the official Kawasaki website or contact Kawasaki customer service directly. Keep your purchase receipt as proof of purchase.

You can often find support resources and contact information on the official Kawasaki website: www.kawasaki.com