Introduction
This instruction manual provides detailed guidance for the installation, operation, and maintenance of your new Weber Q300 & Q320 Series Replacement Gas Grill Tube Burner Kit. This genuine Weber part is designed to restore optimal performance to your Weber Q300, Q3000, Q320, and Q3200 series gas grills. Please read these instructions thoroughly before proceeding with installation to ensure proper fit and function.
Product Overview
The Weber Q300 & Q320 Series Replacement Gas Grill Tube Burner Kit (Part #60036) is a direct replacement for original Weber parts #80385 and #60036. It includes both the straight burner tube and the "P" shaped burner tube, essential components for consistent heat distribution in your grill.
Key Features:
- Genuine Weber replacement part, ensuring compatibility and quality.
- Designed for Weber Models: Q300, Q3000, Q320, Q3200.
- Straight burner tube measures 21-1/4 inches.
- Overall size of the "P" burner is 22 inches by 10 1/2 inches, with the shorter length measuring 17 inches and width measuring 10-1/2 inches.
- Helps maintain the longevity and performance of your Weber grill.
Image: The Weber Q300 & Q320 Series Replacement Gas Grill Tube Burner Kit, showing both the straight and P-shaped burner tubes.
Specifications
| Manufacturer | Weber |
| Item Model Number | 60036 |
| Compatible Weber Models | Q300, Q3000, Q320, Q3200 |
| Replaces Part Numbers | 80385, 60036 |
| Straight Burner Tube Length | 21-1/4 inches |
| "P" Burner Overall Size | 22 inches (length) x 10-1/2 inches (width) |
| "P" Burner Shorter Length | 17 inches |
| Package Dimensions | 28 x 12 x 6 inches |
Installation Instructions
Before beginning, ensure your grill is completely cool and disconnected from its gas supply. It is recommended to wear gloves for protection.
- Preparation: Open the grill lid and remove the cooking grates and flavorizer bars to expose the existing burner tubes.
- Remove Old Burners: Locate the screws holding the old burner tubes in place. Typically, each burner is secured by one screw. Use a screwdriver to carefully unscrew and remove these fasteners. Gently lift, twist, and pull the old burner tubes to detach them from the grill manifold and igniter assembly.
- Clean Grill Interior: While the burners are removed, take the opportunity to thoroughly clean the inside of the grill. Remove any accumulated grease, debris, or rust from the firebox and burner areas. This will help ensure optimal performance and longevity of your new burners.
- Install New Burners: Carefully position the new Weber replacement burner tubes. Align the ends of the burner tubes with the gas manifold orifices and the igniter electrode. The kit includes new screws; use these to secure the new burners firmly in place. Ensure the "P" burner and straight burner are correctly oriented according to your grill model.
- Igniter Compatibility (Important): For older Weber Q300/Q320 models, the igniter may require an update to Weber part #60092 or #63788 to ensure proper ignition with the new burner kit. Consult your grill's original manual or Weber's support resources if you experience ignition issues after installation.
- Reassemble Grill: Once the new burners are securely installed, replace the flavorizer bars and cooking grates. Close the grill lid.
Operating Instructions (Post-Installation)
After installing the new burner kit, perform an initial burn-off to prepare the grill for cooking.
- Reconnect Gas Supply: Reconnect your grill to its gas supply (propane tank or natural gas line).
- Leak Test: Before lighting, perform a soap and water leak test on all gas connections to ensure there are no leaks.
- Initial Burn-Off: Open the grill lid. Turn on the gas supply and ignite the burners. Set the burners to their highest setting. Close the lid and allow the grill to heat to approximately 600°F (315°C) for 10-15 minutes. This process will burn off any manufacturing oils or residues from the new burners, preventing them from affecting the taste of your food.
- Ready for Use: After the initial burn-off, turn off the burners and gas supply. Your grill is now ready for normal use.
Maintenance
Regular maintenance of your grill burners will ensure their longevity and consistent performance.
- Regular Cleaning: Periodically remove the cooking grates and flavorizer bars. Use a grill brush to gently clean the exterior of the burner tubes, removing any food debris or carbon buildup.
- Check for Clogs: Inspect the burner port holes for any blockages (e.g., spider webs, food particles). Use a small wire or paper clip to clear any obstructions. Do not use a wooden toothpick as it may break off inside.
- Venturi Tube Inspection: Ensure the venturi tubes (the ends of the burners that connect to the gas manifold) are clear of debris.
- Seasonal Deep Clean: At least once a year, perform a more thorough cleaning, similar to the steps taken during installation, to ensure all components are free from buildup.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Uneven Heating / Low Flame | Clogged burner ports; debris in venturi tube; low gas supply. | Clean burner ports and venturi tubes. Check gas tank level or gas line connection. |
| Burner Not Igniting | Igniter electrode dirty or misaligned; igniter needs updating (older models); no gas flow. | Clean igniter electrode. Ensure igniter is properly positioned. Consider updating igniter to Weber part #60092 or #63788 if applicable. Check gas supply. |
| Gas Smell | Gas leak at connections. | Immediately turn off gas supply. Perform a soap and water leak test on all connections. Tighten connections or replace faulty parts if a leak is found. Do not operate grill if gas smell persists. |
Warranty and Support
As a genuine Weber replacement part, this burner kit is manufactured to high standards. For specific warranty information regarding this component, please refer to the warranty documentation provided with your original Weber grill or visit the official Weber website.
For further assistance, technical support, or to purchase additional genuine Weber parts, please visit the official Weber website or contact Weber customer service.
Official Weber Store: Visit the Weber Store on Amazon
