Trend KWJ700 Worktop Jig Instruction Manual

1. Product Overview

The Trend KWJ700 Worktop Jig is a high-quality, precision tool designed for creating accurate and strong joints in kitchen worktops. Manufactured from durable 12mm thick solid laminate, this jig ensures consistent results for both professional and DIY applications. It supports a wide range of worktop widths and is compatible with various materials.

Key Features:

• High-Quality Material: Made from 12mm thick solid laminate for precise worktop connections.
• Versatile Use: Suitable for laminate, solid wood, and composite worktops in kitchens and bathrooms.
• Tool Requirements: To be used with a router with 1/2" collet capacity, equipped with a 1/2" diameter router bit and a 30mm guide bush.
• Easy Alignment System: Features a simple-to-follow alignment pin system and engraved instructions for consistent accuracy.
• Wide Compatibility: Suitable for common worktop widths from 250mm to 700mm, with a total jig length of 700mm.

This image displays the Trend KWJ700 Worktop Jig, a robust template used for cutting precise joints in kitchen worktops. The jig is made from a light-colored laminate material with dark edges, featuring various cut-outs and engraved markings for different worktop widths and joint types. It includes slots for routing the main joint, circular cut-outs for connector bolts, and pinholes for accurate alignment. The "Trend routing technology KWJ700" logo is visible on the surface.

This diagram provides a comprehensive overview of the Trend KWJ700 Worktop Jig's features. It points out the 400mm radius for breakfast bars and peninsulas, the CNC-machined HPL compact quality for precision and durability, the dovetail joint for both left and right-hand cuts, cut-outs for standard 150mm and compact 65mm connector bolts, an indexed datum for setting up female joints quickly for various worktop widths (250mm to 700mm), and a quick-release pin system for cutting joints in under 15 minutes. The pins are made of ABS and tapered for a tight fit and accuracy.

2. Setup and Operation

Proper setup and careful operation are crucial for achieving precise and clean worktop joints. Always ensure you have the correct tools and safety equipment before beginning.

2.1 Required Tools and Accessories:

• Router with 1/2" collet capacity.
• 1/2" diameter router bit (specifically for worktop joints).
• 30mm guide bush.
• Clamps to secure the jig to the worktop.
• Safety glasses and hearing protection.
• Measuring tape and pencil for marking.

2.2 Preparing the Worktop and Jig:

1. Ensure the worktop pieces are cut to the correct length and are clean and free of debris.
2. Identify the male and female ends of the joint. The jig is designed to cut both.
3. Position the jig on the worktop according to the desired joint type (straight, corner, breakfast bar) and worktop width. Use the engraved markings on the jig for accurate alignment.
4. Insert the alignment pins into the appropriate holes on the jig. These pins correspond to specific worktop widths (e.g., 250mm, 300mm, 400mm, etc.). Ensure the pins are seated firmly.
5. Securely clamp the jig to the worktop. Ensure there is no movement once clamped.

This image shows a close-up of a hand inserting a black alignment pin into one of the many pre-drilled holes on the Trend KWJ700 Worktop Jig. The jig's surface has engraved measurements and labels, indicating the specific worktop widths (e.g., F90, 250, 300) that each pinhole corresponds to. This pin system allows for quick and accurate setup for various worktop dimensions.

2.3 Routing the Joint:

1. Install the 1/2" router bit and 30mm guide bush into your router. Adjust the router's depth setting according to the worktop thickness, ensuring the bit will cut through completely.
2. Place the router onto the jig, ensuring the guide bush is seated within the routing channel.
3. Turn on the router and slowly guide it along the routing channel of the jig. Maintain constant pressure against the jig's edge to ensure a straight and clean cut.
4. Make multiple passes, gradually increasing the depth of cut, especially for thicker worktops, to prevent overloading the router and to achieve a cleaner finish.
5. Once the main joint is cut, use the jig's circular cut-outs to route the holes for the worktop connector bolts.
6. After routing, turn off the router, wait for the bit to stop, and then carefully remove the router and the jig.
7. Clean any dust and debris from the newly cut edges.

This image shows a close-up of a person's hands guiding a router along the Trend KWJ700 Worktop Jig. The router is positioned over a light-colored worktop, which is securely clamped. The router's base plate and guide bush are visible, with the guide bush following the contour of the jig's main routing slot. This demonstrates the active use of the jig to create a worktop joint.

This image captures the router in action, cutting one of the large, keyhole-shaped slots designed for worktop connector bolts. The router's base is resting on the jig, and the guide bush is following the internal edge of the jig's cut-out. Below the jig, the routed material from the worktop is visible, indicating the successful creation of the bolt recess.

3. Maintenance

To ensure the longevity and continued accuracy of your Trend KWJ700 Worktop Jig, follow these simple maintenance guidelines:

• Cleaning: After each use, wipe down the jig with a dry or slightly damp cloth to remove any dust, wood chips, or adhesive residue. Do not use harsh chemicals or abrasive cleaners, as these can damage the laminate surface.
• Storage: Store the jig in a clean, dry place, away from direct sunlight and extreme temperatures. Lay it flat or hang it securely to prevent warping or bending.
• Inspection: Periodically inspect the jig for any signs of wear, damage, or deformation. Pay close attention to the routing channels and pinholes. If any damage is noted, it may affect the accuracy of your cuts.
• Pins: Ensure the alignment pins are clean and free of debris. If pins become loose or damaged, replace them to maintain accuracy.

4. Troubleshooting

This section addresses common issues you might encounter while using the Trend KWJ700 Worktop Jig.

5. Specifications

6. Warranty and Support

Specific warranty details and direct support contact information are typically provided with the product packaging or on the manufacturer's official website. Please refer to the documentation included with your purchase or visit the Trend Tools website for the most up-to-date information regarding warranty coverage, service, and technical support.

For general inquiries or further assistance, you may also consult the retailer from whom the product was purchased.