1. Introduction
The Burndy PATCUT245CUAL-18V is a battery-actuated hydraulic self-contained cutter designed for efficient and precise cutting of copper and aluminum cables. This tool combines advanced battery technology with an ergonomic design, allowing for single-hand operation and access to confined spaces. This manual provides essential information for the safe and effective use, maintenance, and troubleshooting of your Burndy cutter.
An image showing the red and black Burndy PATCUT245CUAL-18V battery-actuated hydraulic cutter. The tool features a red main body, a black battery pack at the base, and a grey hydraulic cutting head with a latch mechanism. A yellow trigger is visible on the handle.
2. Safety Information
Always observe basic safety precautions to reduce the risk of fire, electric shock, and personal injury when operating this tool. Read and understand all instructions before use.
- Personal Protective Equipment: Always wear appropriate personal protective equipment, including safety glasses, gloves, and hearing protection.
- Work Area: Keep your work area clean and well-lit. Cluttered or dark areas invite accidents.
- Electrical Safety: Do not use the tool in damp or wet conditions. Avoid contact with grounded surfaces.
- Tool Handling: Do not force the tool. Use the correct tool for your application. Do not carry the tool by the trigger.
- Battery Safety: Use only specified batteries and chargers. Do not incinerate batteries or expose them to high temperatures.
- Maintenance: Disconnect the battery before making any adjustments, changing accessories, or storing the tool.
3. Package Contents
Upon unpacking, ensure all items listed below are present and undamaged:
- Burndy PATCUT245CUAL-18V Battery Actuated Hydraulic Cutter
- High-impact formed carrying case
- Tool retention lanyard
- Battery charger
- Two (2) 18-volt Ni/MH batteries
4. Setup
4.1. Battery Charging
- Connect the battery charger to a standard power outlet.
- Insert an 18-volt Ni/MH battery into the charger.
- Allow the battery to charge fully. The recharge time is typically greater than 45 minutes. Refer to the charger's indicator lights for charging status.
- Remove the battery once fully charged.
4.2. Battery Installation
- Ensure the tool's trigger is not engaged.
- Align the charged battery with the battery slot at the base of the tool.
- Slide the battery into place until it clicks securely.
5. Operating Instructions
5.1. Preparing for Cutting
- Ensure the battery is fully charged and securely installed.
- Identify the cable to be cut. The tool is capable of cutting up to 2.45-inches diameter copper and aluminum cable.
- Open the specialized latch-style cutting head.
5.2. Positioning the Cable
- Place the cable within the cutting head. The latch-style head allows for interference-free closure for mid-span cuts.
- The cutter head rotates 180 degrees, enabling versatile positioning to access tight areas. Adjust the head as needed for optimal cutting angle.
- The ergonomic design allows for one-hand operation, freeing the other hand to manipulate the conductor into the proper cutting position.
5.3. Performing the Cut
- Close the cutting head securely around the cable.
- Press and hold the trigger to activate the hydraulic pump. The advanced design high-speed pump will initiate the cut.
- Maintain a firm grip on the tool until the cut is complete.
- Release the trigger once the cut is finished. The cutting head will retract.
6. Maintenance
Regular maintenance ensures the longevity and optimal performance of your Burndy cutter.
- Cleaning: Keep the tool clean and free from debris. Wipe down the exterior with a clean, dry cloth after each use.
- Blade Inspection: Regularly inspect the cutting blades for wear, damage, or dullness. Damaged blades should be replaced by qualified personnel.
- Battery Care: Store batteries in a cool, dry place. Do not allow batteries to fully discharge for extended periods.
- Storage: Store the tool in its carrying case in a dry, secure location when not in use.
- Service: For any repairs or internal maintenance, contact authorized service personnel.
7. Troubleshooting
If you encounter issues with your Burndy cutter, refer to the following common troubleshooting steps:
| Problem | Possible Cause | Solution |
|---|---|---|
| Tool does not operate | Battery not charged or improperly installed | Ensure battery is fully charged and securely clicked into place. |
| Slow cutting speed | Low battery charge | Recharge the battery. |
| Cutting head does not close properly | Obstruction in cutting head or damaged latch mechanism | Inspect for debris and clear. If damaged, seek professional service. |
| Tool stops during operation | Overload protection activated or low battery | Release the trigger, allow the tool to cool, or replace with a charged battery. Reduce load if possible. |
8. Specifications
| Feature | Specification |
|---|---|
| Model Number | PATCUT245CUAL-18V |
| Operating Voltage | 18 VDC |
| Cutting Capacity | Up to 2.45-inches diameter copper and aluminum cable |
| Battery Type | 18-volt Ni/MH |
| Recharge Time | Greater than 45 minutes |
| Head Rotation | 180 degrees |
| Dimensions (with battery) | 3.75 inches (Width) x 18 inches (Length) x 14.75 inches (Height) |
| Weight (with battery) | Approximately 14.5 Pounds |
| Manufacturer | Burndy |
9. Warranty and Support
The Burndy PATCUT245CUAL-18V is provided with a 5-year limited warranty, excluding blades. Batteries and the charger are covered by a 1-year warranty.
For warranty claims, technical support, or service inquiries, please contact Burndy customer service. Retain your proof of purchase for warranty validation.
