1. Introduction
The Fowler-Sylvac 4 Channel Multiplexer, Model 54-618-125-0, is designed to expand the connectivity of Sylvac measuring instruments. This device allows for the connection of multiple Sylvac Opto RS-232 gages, such as Microcal, Ultra-Cal III, Ultra-Digit IV, Ultra-Digit V, and Scales, to a single Fowler-Sylvac 54-618-151 D100S unit. Additionally, it can be used with Fowler-Sylvac 54-618-232 Deluxe Remote Digital Display Units and 132 Display Units to connect up to four Sylvac instruments simultaneously. This manual provides essential information for the proper setup, operation, and maintenance of your multiplexer.
2. Safety Information
Please read and understand all safety instructions before operating the device. Failure to follow these instructions may result in damage to the unit or connected instruments.
- Ensure the device is placed on a stable, level surface.
- Avoid exposing the multiplexer to extreme temperatures, humidity, or direct sunlight.
- Do not attempt to open or modify the device. Refer all servicing to qualified personnel.
- Use only approved power adapters and cables with the unit.
- Keep the device away from liquids and corrosive substances.
3. Package Contents
Upon unpacking, verify that all components are present and undamaged. The standard package typically includes:
- Fowler-Sylvac 4 Channel Multiplexer (Model 54-618-125-0)
- Power Adapter (if applicable)
- Instruction Manual (this document)
4. Product Overview
The 4 Channel Multiplexer is a robust and compact unit designed for industrial environments. Its housing is constructed from terbland plastic (ASA + polycarbonate) for durability, featuring a polycarbonate front plate and an anodized aluminum back plate. The unit is equipped with polyurethane clip-on feet for stable placement.

An image showing the front and side view of the Fowler-Sylvac 4 Channel Multiplexer, a compact grey device with multiple ports.
Key Features:
- Connects up to four Sylvac Opto RS-232 instruments.
- Stackable design: Up to four multiplexers can be stacked to accommodate up to 16 RS232 instruments when used with the D100S.
- Durable housing: Terbland plastic (ASA + polycarbonate) with polycarbonate front plate and anodized aluminum back plate.
- Polyurethane clip-on feet for stability.
- Degree of IP protection: IP50 (according to IEC529).
5. Setup
Follow these steps to properly set up your Fowler-Sylvac 4 Channel Multiplexer:
- Placement: Position the multiplexer on a clean, stable, and dry surface. Ensure adequate ventilation around the unit.
- Power Connection: Connect the appropriate power adapter to the multiplexer's power input port. Plug the adapter into a suitable power outlet.
- Connecting Sylvac Instruments: Connect your Sylvac Opto RS-232 gages (e.g., Microcal, Ultra-Cal III, Ultra-Digit IV, Ultra-Digit V, Scales) to the input ports on the multiplexer. The multiplexer typically has clearly labeled input ports for each channel.
- Connecting to D100S or Display Unit: Connect the output port of the multiplexer to the input port of your Fowler-Sylvac 54-618-151 D100S, 54-618-232 Deluxe Remote Digital Display Unit, or 132 Display Unit using the appropriate RS-232 cable.
- Stacking Multiple Multiplexers (Optional): If connecting more than four instruments, up to four multiplexers can be stacked. Connect the output of one multiplexer to the input of the next, and the final multiplexer's output to the D100S or display unit. Refer to the D100S manual for specific instructions on configuring multiple multiplexers.
6. Operation
Once the multiplexer is set up and connected to your instruments and display unit, operation is straightforward:
- Power On: Ensure all connected devices, including the multiplexer and the D100S/display unit, are powered on.
- Instrument Recognition: The D100S or display unit should automatically detect the connected instruments through the multiplexer. Refer to the D100S or display unit's manual for specific instructions on selecting and reading data from individual channels.
- Data Acquisition: Use the D100S or display unit's interface to select the desired channel and acquire measurements from the connected Sylvac gage. The multiplexer acts as a transparent conduit for data transmission.
- Channel Switching: The D100S or display unit will manage the switching between the connected channels on the multiplexer.
7. Maintenance
Proper maintenance ensures the longevity and reliable performance of your multiplexer.
- Cleaning: Regularly wipe the exterior of the device with a soft, dry cloth. For stubborn dirt, a slightly damp cloth with mild detergent can be used, ensuring no liquid enters the ports or openings. Do not use abrasive cleaners or solvents.
- Storage: When not in use for extended periods, store the multiplexer in a dry, dust-free environment within the specified storage temperature range (-20°C to +60°C).
- Cable Inspection: Periodically inspect all connecting cables for signs of wear, damage, or loose connections. Replace damaged cables immediately.
8. Troubleshooting
If you encounter issues with your multiplexer, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| No power indicator light | Power adapter not connected or faulty; power outlet issue. | Check power adapter connection. Try a different power outlet. Ensure the adapter is the correct type. |
| Connected instrument not recognized | Incorrect cable connection; faulty instrument cable; instrument not powered on; D100S/display unit configuration issue. | Verify all cable connections. Test the instrument directly if possible. Ensure the instrument is powered on. Consult the D100S/display unit manual for channel selection and configuration. |
| Intermittent data readings | Loose cable connection; electromagnetic interference; faulty multiplexer port. | Secure all cable connections. Relocate the unit away from strong electrical fields. Try connecting the instrument to a different port on the multiplexer. |
| Cannot connect more than 4 instruments with stacked multiplexers | Incorrect stacking configuration; D100S limitation. | Ensure multiplexers are correctly stacked and connected. Verify D100S supports the number of stacked units. |
9. Specifications
| Feature | Specification |
|---|---|
| Model Number | 54-618-125-0 |
| Compatibility | Sylvac Opto RS-232 gages (Microcal, Ultra-Cal III, Ultra-Digit IV/V, Scales), Fowler-Sylvac D100S, 54-618-232 Deluxe Remote Digital Display Unit, 132 Display Units |
| Number of Channels | 4 (expandable to 16 with 4 stacked units) |
| Housing Material | Terbland plastic (ASA + polycarbonate) |
| Front Plate Material | Polycarbonate |
| Back Plate Material | Anodized aluminum |
| Feet | Polyurethane clip-on |
| IP Protection Degree | IP50 (according to IEC529) |
| Working Temperature | +5°C to +40°C |
| Storage Temperature | -20°C to +60°C |
| Product Dimensions | 12 x 11 x 3 inches (approximate) |
| Item Weight | 2.5 pounds (approximate) |
10. Warranty and Support
For warranty information and technical support, please refer to the documentation provided with your purchase or contact your authorized Sylvac distributor. Keep your proof of purchase for warranty claims.







