Westin Brute 80-TBS200-88D Pro Series 88-inch Contractor TopSider Polished Aluminum Tool Box User Manual

1. Introduction

This manual provides essential information for the safe and effective installation, operation, and maintenance of your Westin Brute 80-TBS200-88D Pro Series 88-inch Contractor TopSider Polished Aluminum Tool Box. Please read these instructions thoroughly before proceeding with installation or use to ensure proper function and longevity of the product.

2. Safety Information

• Always wear appropriate personal protective equipment (PPE) such as gloves and eye protection during installation.
• The tool box is heavy. Use proper lifting techniques or seek assistance to prevent injury.
• Ensure the tool box is securely mounted to your vehicle's flat or stake bed to prevent shifting during transit. Loose equipment can cause accidents.
• Do not overload the tool box. Refer to vehicle manufacturer guidelines for maximum bed load capacity.
• Keep hands and fingers clear of moving parts, such as hinges and latches, to avoid pinching.

3. Package Contents

Verify that all components are present and undamaged before beginning installation.

• 1 x Westin Brute 80-TBS200-88D Pro Series 88-inch Contractor TopSider Polished Aluminum Tool Box
• Installation hardware (may vary, typically includes mounting brackets and fasteners)

4. Product Overview

The Westin Brute 80-TBS200-88D is an 88-inch contractor-grade topsider tool box designed for flat or stake beds. It features a polished aluminum diamond tread construction, multiple compartments, and secure locking mechanisms for organized and protected storage.

Figure 4.1: Westin Brute 80-TBS200-88D Tool Box with Lids Open

This tool box is constructed from durable .063 inch thick aluminum diamond tread, offering robust protection for your tools and equipment. It includes bottom drawers with organizers for smaller items and a reinforced top shelf to support heavier loads. The design incorporates a weather-resistant rain gutter and a full rubber seal to protect contents from the elements.

Figure 4.2: Exterior Diagram of the Tool Box

The tool box features secure stainless steel folding/locking T-handles for reliable closure and theft deterrence. Its extra deep and tall configuration provides ample storage space.

Figure 4.3: Tool Box Dimensions (PN# 80-TBS200-88D)

5. Setup and Installation

This tool box is designed for installation on flat or stake beds. Proper installation is crucial for safety and product performance.

5.1 Pre-Installation Steps

1. Inspect the Product: Before installation, carefully inspect the tool box for any shipping damage. Report any damage to the seller immediately.
2. Gather Tools: You will need basic hand tools, including wrenches, a drill (if required for mounting), measuring tape, and a marker.
3. Positioning: Determine the optimal placement of the tool box on your vehicle's bed. Ensure it does not obstruct visibility or interfere with other vehicle functions.

5.2 Mounting Instructions

While specific mounting hardware and methods may vary based on your vehicle and the provided kit, the general steps are as follows:

1. Secure Placement: Carefully place the tool box in its desired position on the truck bed.
2. Mark Mounting Points: Using the provided mounting brackets (if applicable) or the tool box's pre-drilled holes as a guide, mark the corresponding drilling locations on your truck bed.
3. Drill Holes: If necessary, carefully drill pilot holes at the marked locations. Ensure you do not drill into any critical vehicle components (fuel lines, wiring, etc.).
4. Attach Brackets: Secure the mounting brackets to the tool box and/or the truck bed using the appropriate fasteners.
5. Final Securement: Place the tool box onto the brackets and secure it firmly using bolts, washers, and nuts. Ensure all fasteners are tightened to manufacturer specifications to prevent movement.
6. Check Stability: After installation, gently attempt to move the tool box to confirm it is securely fastened and does not shift.

6. Operation

Operating your Westin Brute tool box is straightforward, designed for ease of access and security.

6.1 Opening and Closing Lids/Doors

• To Open: Rotate the stainless steel T-handle counter-clockwise to disengage the latch. Lift the lid/door upwards. The gas struts will assist in holding the lid open.
• To Close: Gently pull the lid/door downwards until it engages with the latch mechanism. Rotate the T-handle clockwise to secure it. Ensure the lid is fully closed and latched to maintain weather resistance.

6.2 Using Drawers

• To Open: Rotate the T-handle on the drawer counter-clockwise and pull the drawer outwards.
• To Close: Push the drawer fully inwards until it clicks into place. Rotate the T-handle clockwise to secure it.

6.3 Locking Mechanism

The T-handles are designed to accept a padlock (not included) for added security. Insert a padlock through the designated hole on the T-handle and secure it to prevent unauthorized access.

7. Maintenance

Regular maintenance will help preserve the appearance and functionality of your tool box.

• Cleaning: Clean the polished aluminum surface regularly with a mild automotive soap and water. Avoid abrasive cleaners or harsh chemicals that can damage the finish. Rinse thoroughly and dry with a soft cloth to prevent water spots.
• Seals: Periodically inspect the full rubber seals around the lids and drawers for cracks, tears, or compression. Damaged seals can compromise water resistance. Replace seals if necessary.
• Hinges and Latches: Lubricate hinges and T-handle mechanisms annually with a silicone-based lubricant to ensure smooth operation and prevent corrosion.
• Fasteners: Periodically check all mounting fasteners for tightness. Re-tighten as needed to ensure the tool box remains securely attached to the vehicle.

8. Troubleshooting

This section addresses common issues you might encounter with your tool box.

• Lid/Door Not Closing Properly:
  • Check for obstructions around the lid/door or within the latch mechanism.
  • Inspect the rubber seal for damage or misalignment.
  • Ensure the tool box itself is not warped or damaged.
• Water Leakage:
  • Verify that the lids/doors are fully closed and latched.
  • Inspect the full rubber seals for any gaps, tears, or hardening. Replace if damaged.
  • Check the integrity of the weather-resistant rain gutter design.
• T-Handle Sticking or Difficult to Operate:
  • Apply a silicone-based lubricant to the internal mechanism of the T-handle.
  • Clean any dirt or debris from around the handle and latch.
• Tool Box Shifting on Truck Bed:
  • Re-tighten all mounting fasteners.
  • Inspect mounting brackets for damage or wear.

9. Specifications

10. Warranty Information

Specific warranty details for the Westin Brute 80-TBS200-88D tool box are not provided in this manual. For information regarding product warranty, please refer to the documentation included with your purchase or contact Westin Automotive Products directly through their official website or customer service channels. Keep your proof of purchase for warranty claims.

11. Customer Support

If you require further assistance, have questions about installation, or need to report an issue, please contact the seller from whom you purchased the product or Westin Automotive Products customer support. Contact information can typically be found on their official website or on your purchase receipt.