KFI Products 105500 SNO-Devil ATV Plow Instruction Manual

1. Introduction

The KFI Products 105500 SNO-Devil ATV Plow system is designed for efficient snow removal using an All-Terrain Vehicle (ATV). This system features a 48-inch blade and a universal hybrid mount, engineered to transfer plowing forces directly to your ATV's frame. This manual provides essential information for the safe and effective assembly, operation, and maintenance of your SNO-Devil ATV Plow.

Image 1.1: The KFI Products 105500 SNO-Devil ATV Plow, fully assembled and ready for use. This image displays the plow blade, push tubes, and spring-loaded trip mechanism.

2. Safety Information

Operating an ATV with a plow attachment requires adherence to strict safety guidelines to prevent injury or damage. Always read and understand your ATV's owner's manual before operating with the plow system.

• Read All Instructions: Thoroughly read this manual and your ATV's manual before assembly or operation.
• Wear Protective Gear: Always wear appropriate safety gear, including a helmet, eye protection, and sturdy footwear.
• Inspect Equipment: Before each use, inspect the plow system and ATV for loose bolts, damaged components, or wear. Ensure all connections are secure.
• Maintain Safe Speeds: Operate the ATV at a slow, controlled speed when plowing. Avoid sudden stops or turns.
• Be Aware of Surroundings: Watch for obstacles, uneven terrain, and hidden objects under the snow.
• Avoid Overloading: Do not attempt to plow snow deeper or heavier than your ATV and plow system are designed to handle.
• Use a Winch for Lifting: The plow requires a winch for lifting and lowering. Ensure your winch is in good working order and rated for the load.
• Keep Bystanders Clear: Ensure no people or pets are in the operating area.

3. Package Contents

Verify that all components are present before beginning assembly. If any parts are missing or damaged, contact KFI Products customer support.

• 48-inch Plow Blade (14-gauge steel)
• Universal Hybrid Mount System
• Push Tubes
• 3/16-inch Grade 50 Steel Gusseting
• 3/16-inch Grade 50 Steel Wear Bar (2-sided, attached with Grade 8 bolts)
• Adjustable Heavy-Duty Skid Pads
• All necessary hardware for assembly

Image 3.1: Underside view of the plow blade, highlighting the durable 2-sided wear bar and adjustable skid pads.

4. Setup and Assembly

Assembly of the KFI SNO-Devil ATV Plow involves attaching the plow blade to the push tubes and then securing the hybrid mount system to your ATV's frame. A winch is required for lifting and lowering the plow.

4.1 Hybrid Mount System Installation

The hybrid mount system attaches to the ATV's frame behind the front wheels. This design distributes plowing forces effectively. Refer to the detailed diagrams below for proper component orientation and hardware placement.

Image 4.1: Exploded view of the hybrid mount system, showing all individual components and their assembly order.

Image 4.2: Assembled view of the hybrid mount system, illustrating the secure attachment points and overall structure.

1. Identify the mounting points on your ATV's frame, typically behind the front wheels.
2. Position the lower mounting plate and secure it using the provided U-bolts and hardware.
3. Attach the upper mounting plate, ensuring all spacers and washers are correctly placed as shown in the diagrams.
4. Tighten all bolts securely, but do not overtighten until the entire system is aligned.

4.2 Plow Blade and Push Tube Assembly

1. Attach the push tubes to the plow blade using the designated bolts and nuts. Ensure the blade's trip springs are correctly oriented.
2. Connect the assembled plow blade and push tubes to the hybrid mount system on your ATV.
3. Install your ATV winch cable to the plow lift point.
4. Perform a final check of all fasteners to ensure they are tight and secure.

5. Operating Instructions

Proper operation ensures effective snow removal and prolongs the life of your plow system.

• Pre-Operation Check: Before each use, inspect the plow for any damage, loose bolts, or worn components. Ensure the winch cable is in good condition.
• Adjust Skid Pads: Adjust the heavy-duty skid pads to the desired height. For gravel or uneven surfaces, set them lower to prevent the blade from digging in. For smooth, paved surfaces, set them higher to allow the wear bar to contact the ground.
• Engage Winch: Use your ATV's winch to raise or lower the plow blade. Avoid dropping the blade suddenly.
• Plowing Technique:
  • Begin plowing in a low gear at a slow, consistent speed.
  • Take smaller passes rather than attempting to clear too much snow at once, especially with deep or wet snow.
  • Angle the blade to push snow to the side, away from the cleared path.
  • Overlap passes slightly to ensure complete snow removal.
  • When turning, raise the plow slightly to reduce stress on the system and ATV.
• Post-Operation: After plowing, raise the blade to its transport position and secure it. Clean any accumulated snow or debris from the plow.

6. Maintenance

Regular maintenance is crucial for the longevity and performance of your KFI SNO-Devil ATV Plow.

• Clean After Each Use: Remove all snow, ice, and debris from the plow blade, push tubes, and mounting system. This prevents corrosion and ensures smooth operation.
• Inspect Fasteners: Periodically check all bolts, nuts, and pins for tightness. Re-tighten as necessary.
• Check Wear Bar: Inspect the 2-sided wear bar for excessive wear. When one side is worn, it can be flipped to utilize the other side. Replace the wear bar when both sides are worn down.
• Lubrication: Apply a light coat of grease or lubricant to pivot points and moving parts to prevent rust and ensure smooth movement.
• Storage: When not in use, store the plow in a dry location to protect it from the elements. Consider applying a rust preventative to exposed metal surfaces.

Image 6.1: Detailed view of the plow blade's lower edge, showing the replaceable wear bar and adjustable skid pads, critical components for maintenance.

7. Troubleshooting

This section addresses common issues you might encounter with your ATV plow.

• Plow Not Lifting/Lowering:
  • Check your ATV's winch operation. Ensure it is powered and functioning correctly.
  • Inspect the winch cable for fraying or damage.
  • Verify the cable is properly attached to the plow's lift point.
• Plow Digs In/Skips Over Snow:
  • Adjust the skid pads. Lower them if the plow is skipping, raise them if it's digging too deep.
  • Ensure the wear bar is not excessively worn. Replace if necessary.
  • Check for uneven ground or obstacles.
• Plow Feels Loose/Unstable:
  • Inspect all mounting bolts and hardware on both the plow and the ATV frame. Tighten any loose fasteners.
  • Ensure the push tubes are securely connected to both the blade and the hybrid mount.
• Excessive Wear on Blade:
  • Ensure skid pads are properly adjusted to bear some of the weight and prevent the blade from scraping excessively.
  • Replace the wear bar as needed.

8. Specifications

9. ATV Compatibility

The KFI SNO-Devil ATV Plow features a universal hybrid mount system designed to be compatible with approximately 90% of ATVs on the market. This system mounts to the ATV's frame just behind the wheels.

Refer to the compatibility chart below for a list of confirmed ATV models. If your ATV is not listed, it may still be compatible; consult KFI Products for further information.

Image 9.1: Compatibility chart listing various ATV manufacturers and models confirmed to work with the KFI SNO-Devil ATV Plow system.

10. Warranty and Support

For specific warranty details regarding your KFI Products 105500 SNO-Devil ATV Plow, please refer to the documentation included with your purchase or visit the official KFI Products website. Warranty terms typically cover manufacturing defects for a specified period.

If you require technical assistance, have questions about assembly, operation, or need to order replacement parts, please contact KFI Products customer support directly. Contact information can usually be found on the manufacturer's website or in your product packaging.