Introduction
The ABUS 145/40 is a non-TSA combination padlock designed for securing luggage, hard cases, lockers, and toolboxes. It features a lightweight yet robust aluminum body with a steel shackle and a resettable 4-digit combination mechanism. This manual provides instructions for setting up, operating, and maintaining your padlock.
Image: ABUS 145/40 Black Combination Padlock. This padlock features a durable aluminum body and a steel shackle, designed for secure locking.
Setup: Setting Your Combination
Your ABUS 145/40 padlock comes with a factory preset combination, usually 0-0-0-0. Follow these steps to set your personalized 4-digit combination:
- Open the Padlock: Align the dials to the factory preset combination (0-0-0-0) and pull up the shackle to open the lock.
- Rotate the Shackle: With the shackle open, rotate it 90 degrees (or 180 degrees, depending on the model) until it aligns with the notch on the lock body.
- Press Down the Shackle: While holding the shackle pressed down into the lock body, set your desired 4-digit combination by rotating the dials. Ensure the numbers are clearly aligned with the indicator line.
- Return the Shackle: Release the shackle and rotate it back to its original closed position. Your new combination is now set.
- Test the Combination: Scramble the dials and then enter your new combination to ensure it opens correctly.
Video: Demonstration of setting the combination on an ABUS 145 series padlock. This video illustrates the steps for personalizing your lock's code.
Operating the Padlock
To use your ABUS 145/40 padlock:
- To Unlock: Rotate the dials to your set 4-digit combination. The shackle will release, allowing you to open the lock.
- To Lock: Close the shackle firmly into the lock body. Once closed, scramble the dials to a random set of numbers. This secures the lock and prevents unauthorized opening.
Image: A yellow ABUS 145/40 padlock securing a locker. The bright color helps in easy identification.
Image: A silver ABUS 145/40 padlock securing a blue cabinet. This illustrates its use for various applications.
Maintenance
To ensure the longevity and smooth operation of your ABUS 145/40 padlock:
- Keep Clean: Periodically wipe the padlock body and dials with a soft, dry cloth to remove dust and grime.
- Lubrication: If the dials become stiff or difficult to turn, apply a small amount of graphite powder or a silicone-based lubricant to the moving parts. Avoid oil-based lubricants as they can attract dirt.
- Storage: Store the padlock in a dry environment when not in use to prevent corrosion.
Troubleshooting
- Dials are Stiff: If the dials are hard to turn, apply a small amount of graphite powder or silicone spray lubricant to the dials and work them back and forth.
- Padlock Will Not Open:
- Ensure the correct combination is entered and the numbers are perfectly aligned with the indicator line.
- If the combination has been forgotten, this non-TSA padlock cannot be reset without the correct code. In such cases, the lock may need to be cut.
- Shackle Does Not Close: Ensure the dials are scrambled after attempting to close the shackle. If the shackle is still open, try re-entering the correct combination, opening it, and then closing it firmly before scrambling.
Specifications
| Brand | ABUS |
| Model Name | ABUS 145/40 |
| Lock Type | Combination Lock |
| Special Feature | Keyless, Resettable |
| Material | Alloy Steel, Aluminum, Brass, Metal |
| Color | Black (for this specific model) |
| Lock Width | 1.64 inches (41.7 mm) |
| Overall Height | 3.03 inches (77 mm) |
| Depth | 0.69 inches (17.5 mm) |
| Horizontal Shackle Clearance | 0.84 inches (21.4 mm) |
| Vertical Shackle Clearance | 1.03 inches (26.2 mm) |
| Shackle Diameter | 0.23 inches (6 mm) |
| Item Weight | 3.2 ounces |
Image: Technical diagram illustrating the dimensions of the ABUS 145/40 padlock, including shackle clearance and diameter.
Image: A visual comparison of the ABUS 145 series padlocks, showing available sizes (145/20, 145/30, 145/40) and their respective dimensions.
Warranty Information
ABUS products are warranted for a specific period of time from the date of purchase against manufacturing defects. If an ABUS product fails to work properly due to a manufacturing defect, return it to ABUS postage prepaid, and it will be repaired or replaced at ABUS's discretion. Specific warranty periods appear on the product packaging.
To obtain warranty service, please call 1-800-352-2287 or return the padlock prepaid along with the receipt of purchase and all parts (if applicable) to:
ABUS Lock Company23910 N 19th Ave., Suite 56
Phoenix, AZ 85085-1850
Support
For additional support or inquiries, please visit the official ABUS store on Amazon or contact customer service using the provided warranty information.
