ABUS 20/70 Diskus Padlock Instruction Manual

Introduction

This manual provides essential information for the proper use, maintenance, and care of your ABUS 20/70 Heavy Duty Diskus Padlock. Designed for high-security applications, this padlock offers robust protection for storage units, outdoor equipment, and commercial sites. Please read these instructions carefully to ensure optimal performance and longevity of your padlock.

Image: The ABUS 20/70 Diskus Padlock, showcasing its stainless steel construction and the included security card.

Product Overview

The ABUS 20/70 Diskus Padlock is engineered for superior security and durability. Key features include:

• Robust Construction: Made with a stainless steel body and shackle for enhanced resistance against cutting, drilling, and rust.
• ABUS Plus Disc Cylinder: Features a high-security disc cylinder designed to protect against manipulation, offering a high number of key differs.
• Cylinder Protection: A dedicated cylinder cover provides maximum protection against dirt and water spray, ideal for outdoor use.
• Key Retaining Feature: The key is required to lock the padlock, ensuring the key is not accidentally left in the lock when unsecured.
• Compact Design: The Diskus shape minimizes shackle exposure, making it difficult for tools to gain leverage.

Image: The ABUS 20/70 Diskus Padlock shown in hand, illustrating its compact size relative to a credit card.

Setup and First Use

Your ABUS 20/70 Diskus Padlock comes ready for immediate use. Each padlock is supplied with two unique keys.

1. Inspect the Padlock: Before first use, ensure the padlock and keys are free from any visible damage.
2. Key Insertion: Gently insert one of the provided keys into the keyway. The key should slide in smoothly.
3. Test Operation: Turn the key clockwise to unlock the padlock. The shackle will release. To lock, close the shackle and turn the key counter-clockwise. The key will only be removable once the padlock is securely locked (key retaining feature).
4. Store Spare Key: Keep the second key in a safe, separate location.

Image: A user demonstrating the application of the ABUS 20/70 Diskus Padlock on a storage unit, highlighting the key and ABUS Plus cylinder.

Operating Instructions

Operating your ABUS 20/70 Diskus Padlock is straightforward:

1. Unlocking: Insert the key fully into the keyway. Turn the key clockwise until the shackle releases. Pull the shackle open.
2. Locking: Position the padlock so the shackle aligns with the locking mechanism. Push the shackle closed. Insert the key fully into the keyway and turn it counter-clockwise until it stops. The key can then be removed, indicating the padlock is securely locked.

Important Note: The key is designed to be removable only when the padlock is in the locked position. This is a security feature to prevent accidental unlocking.

Image: Close-up views of the ABUS 20/70 Diskus Padlock securely fastened to two different hasp types, demonstrating its versatile application.

Maintenance

Regular maintenance ensures the smooth operation and extends the lifespan of your padlock.

• Cleaning: Periodically wipe the padlock body with a clean, dry cloth to remove dirt and debris. The cylinder cover helps protect the internal mechanism from environmental elements.
• Lubrication: For outdoor use or if the mechanism feels stiff, apply a small amount of lock lubricant (e.g., graphite-based or silicone-free spray) into the keyway. Avoid using oil-based lubricants as they can attract dirt.
• Cylinder Cover: Ensure the cylinder cover is properly closed when the padlock is not in use to prevent water and dirt ingress.

Image: The ABUS 20/70 Diskus Padlock used with a chain to secure a container. Note that the chain is not included with the padlock.

Troubleshooting

If you encounter issues with your ABUS 20/70 Diskus Padlock, consider the following:

• Key is Difficult to Insert or Turn:
  • Ensure the key is inserted fully and gently. Do not force the key.
  • For disc detainer locks, sometimes the internal discs may need slight realignment. Gently jiggle the key while applying light turning pressure.
  • Apply lock lubricant as described in the Maintenance section.
  • Check for any foreign objects in the keyway.
• Padlock Does Not Lock:
  • Ensure the shackle is fully closed and seated correctly.
  • Confirm the key is fully inserted and turned counter-clockwise until it stops. The key must be removable for the lock to be fully engaged.

Specifications

Image: A comprehensive diagram detailing the dimensions of the ABUS 20/70 Diskus Padlock, including lock body width, height, depth, shackle diameter, and clearances.

Warranty and Support

ABUS products are warranted for a specific period from the date of purchase against manufacturing defects. If your ABUS product fails to work properly due to a manufacturing defect, ABUS will repair or replace it at their discretion.

To Obtain Warranty Service:

• Call ABUS Lock Company at 1-800-352-2287.
• Alternatively, return the padlock postage prepaid along with your receipt of purchase and all parts and keys (if applicable) to:

Specific warranty periods are typically indicated on the product packaging.