Introduction
This manual provides comprehensive instructions for the installation, operation, and maintenance of your Werner 40-2HD Heavy Duty Caster Kit. This kit is designed to enhance the mobility of compatible Werner PT series stepladders, allowing for easier transport across various surfaces. Please read this manual thoroughly before installation and use to ensure safe and correct application.
Safety Information
- Always ensure the ladder is stable and on a level surface before use.
- Do not exceed the maximum load capacity of the ladder or casters.
- Inspect casters and mounting hardware for damage or wear before each use. Replace any damaged components immediately.
- Ensure casters are locked or the ladder is otherwise secured when in use to prevent unintended movement.
- This caster kit is intended for use with Werner PT series stepladders only. Do not attempt to install on incompatible ladders.
- Keep hands and feet clear of moving parts during installation and operation.
Package Contents
The Werner 40-2HD Caster Kit includes the following components:
- (2) Heavy Duty Aluminum Brackets with 4-inch Casters
- (2) Shoe Feet Pads
- All necessary Mounting Hardware (screws, nuts, washers)
- Installation Instructions (this manual)
Image 1: All components of the Werner 40-2HD Heavy Duty Caster Kit, including two caster assemblies, springs, shoe feet pads, and various mounting hardware.
Compatibility
This caster kit is compatible with the following Werner Platform Ladder Models (MK 4 and higher):
- PT375, PT376, PT378, PT310
- PT6005, PT6006, PT6008, PT6010
- PT6304, PT6305, PT6306, PT6308, PT6310
- PT7204, PT7205, PT7206, PT7208, PT7210
- PT7400 Series
Note: This kit is designed for ladders originally equipped with casters. Two kits are required to replace casters on all four legs of a ladder.
Setup and Installation
Follow these steps to properly install the Werner 40-2HD Caster Kit onto your compatible stepladder.
- Prepare the Ladder: Ensure the ladder is clean and free of debris. If replacing existing casters, carefully remove the old units and any remaining hardware.
- Identify Components: Separate the caster assemblies, shoe feet pads, and all mounting hardware.
Image 2: Close-up view of the two caster assemblies, springs, and mounting plates, ready for installation.
- Attach Caster Brackets: Position one aluminum caster bracket onto the bottom rung of the ladder leg. Ensure the bracket aligns with the pre-drilled holes on the ladder.
- Secure with Hardware: Insert the provided screws through the bracket and ladder leg, securing them with nuts and washers. Tighten all hardware firmly using appropriate tools, but do not overtighten.
Image 3: Another view of the caster assemblies, highlighting the springs and the bag of mounting hardware.
- Install Shoe Feet Pads: If applicable, install the shoe feet pads onto the bottom of the ladder legs that do not receive casters, or as replacements for existing pads.
- Repeat for Second Caster: Follow steps 3-5 for the second caster assembly on the opposite ladder leg.
- Final Check: Once both casters are installed, gently test the ladder's mobility and stability. Ensure all hardware is tight and the casters roll smoothly.
Operating Instructions
- Moving the Ladder: To move the ladder, ensure no one is on it and that the path is clear. Gently push or pull the ladder to its desired location. The 360-degree swivel casters allow for easy maneuverability.
- Positioning for Use: Once the ladder is in position, ensure the casters are locked (if equipped with locking mechanisms) or that the ladder is otherwise stabilized to prevent accidental movement during use. The design of these casters allows the ladder to rest firmly on its feet when weight is applied, lifting the casters off the ground for stability.
- Navigating Obstacles: The soft rubber wheels are designed to roll over minor door thresholds and uneven surfaces. Exercise caution when moving over significant obstacles.
Maintenance
- Regular Inspection: Periodically inspect the casters, brackets, and all mounting hardware for signs of wear, damage, or looseness. Tighten any loose fasteners.
- Cleaning: Clean the casters and wheels regularly to remove dirt, dust, and debris that could impede smooth operation. Use a damp cloth and mild detergent if necessary. Avoid harsh chemicals.
- Lubrication: The casters are generally maintenance-free, but if squeaking or stiffness occurs, a small amount of silicone-based lubricant can be applied to the swivel bearings and wheel axles.
- Storage: Store the ladder with casters in a clean, dry environment when not in use.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Casters do not roll smoothly. | Debris in wheel/swivel, worn bearings, insufficient lubrication. | Clean wheels and swivel. Apply lubricant if needed. Replace casters if bearings are worn. |
| Ladder feels unstable when in use. | Casters not properly disengaged (ladder not resting on feet), loose mounting hardware. | Ensure ladder is fully deployed and weight is on the ladder feet. Check and tighten all mounting hardware. |
| Casters are loose on the ladder leg. | Mounting hardware is loose. | Tighten all screws, nuts, and bolts securing the caster brackets to the ladder. |
Specifications
| Feature | Detail |
|---|---|
| Model Number | 40-2HD |
| Brand | Werner |
| Material | Aluminum (bracket), Rubber (wheels) |
| Caster Size | 4 inches |
| Product Dimensions | 2.75"W x 12.5"H (per caster assembly) |
| Item Weight | 5 Pounds (total kit) |
| Load Capacity | 650 pounds (when used with compatible ladder) |
| Special Feature | Wheels, 360-degree mobility |
| UPC | 051751034127 |
Warranty and Support
For warranty information or technical support regarding your Werner 40-2HD Heavy Duty Caster Kit, please refer to the official Werner website or contact Werner customer service directly. Keep your purchase receipt for warranty claims.
Werner Contact Information:
- Website: www.wernerco.com
- Customer Service: Refer to the website for current contact details.
