Bosch BP149

BOSCH BP149 QuietCast Premium Semi-Metallic Disc Brake Pad Set Instruction Manual

This manual provides essential information for the installation, operation, and maintenance of your Bosch QuietCast Premium Semi-Metallic Disc Brake Pad Set.

Product Overview

The Bosch QuietCast Premium Semi-Metallic Disc Brake Pad Set (Model BP149) is engineered for optimal braking performance across a wide range of vehicles. These brake pads are designed to deliver OE quality performance, durability, and quiet operation with low dust. They feature advanced friction materials and innovative technologies to ensure reliable stopping power.

Key Features:

Bosch QuietCast Premium Semi-Metallic Disc Brake Pad Set components including four brake pads, two metal clips, and a packet of synthetic lubricant.

Image: Components of the Bosch QuietCast Premium Semi-Metallic Disc Brake Pad Set, showing four brake pads, two metal clips, and a packet of synthetic lubricant.

Diagram illustrating the layers of a Bosch QuietCast brake pad, including coating, steel, rubber, steel, and adhesive, demonstrating Molded Shim Technology.

Image: Cross-section diagram of a Bosch QuietCast brake pad, detailing its layered construction with coating, steel, rubber, steel, and adhesive, which contributes to its quiet operation and durability through Molded Shim Technology.

Safety Information

Always prioritize safety when working on vehicle braking systems. Improper installation or maintenance can lead to serious injury or vehicle damage. If you are not confident in your ability to perform this installation, seek assistance from a qualified automotive technician.

Installation Guide

This section provides a general guide for installing the Bosch QuietCast Premium Semi-Metallic Disc Brake Pad Set. Specific steps may vary depending on your vehicle make and model. Always consult your vehicle's service manual for detailed instructions.

Required Tools and Materials:

Step-by-Step Installation:

  1. Prepare the Vehicle: Park the vehicle on a level surface, engage the parking brake, and loosen the lug nuts on the wheels where brake pads will be replaced. Jack up the vehicle and secure it with jack stands. Remove the wheels.
  2. Remove Old Brake Pads: Locate the brake caliper. Depending on your vehicle, you may need to remove caliper guide pins or bolts to swing the caliper open or remove it entirely. Carefully remove the old brake pads. Note their orientation.
  3. Inspect Components: Inspect the brake rotors for excessive wear, scoring, or warping. If necessary, replace the rotors with new Bosch QuietCast Premium Disc Brake Rotors for optimal performance. Check caliper slides and boots for damage.
  4. Clean and Lubricate: Clean the caliper bracket and hardware mounting points with a wire brush and brake cleaner. Apply the provided synthetic lubricant to the caliper slide pins and any metal-to-metal contact points on the new hardware (if included).
  5. Compress Caliper Piston: Use a C-clamp or a brake caliper piston compression tool to slowly push the caliper piston(s) back into the caliper bore. This creates space for the thicker new brake pads.
  6. Install New Brake Pads: Install the new Bosch QuietCast brake pads into the caliper bracket, ensuring they are correctly seated. If a new hardware kit is included, install the new clips and shims.
  7. Reassemble Caliper: Reinstall the brake caliper over the new pads and rotor. Secure the caliper guide pins or bolts and tighten them to the manufacturer's specified torque.
  8. Final Steps: Reinstall the wheels and tighten the lug nuts hand-tight. Lower the vehicle and torque the lug nuts to the manufacturer's specifications. Repeat the process for the other wheels.

Video: An overview of Bosch QuietCast Premium Disc Brake Pads and Rotors, highlighting key features and benefits. This video provides general product information and does not replace specific vehicle installation instructions.

Operating Instructions

Brake Pad Break-In Procedure (Bedding-In):

After installing new brake pads, it is crucial to follow a proper break-in procedure to ensure optimal performance and longevity. This process, known as "bedding-in," transfers a thin layer of friction material from the pads to the rotor surface, creating a more consistent braking surface.

  1. Find a safe, open area with minimal traffic.
  2. Accelerate to approximately 35 mph (56 km/h) and apply moderate braking pressure to slow down to about 5 mph (8 km/h). Do not come to a complete stop.
  3. Repeat this moderate braking procedure 4-5 times, allowing a short period between each stop for the brakes to cool slightly.
  4. Next, accelerate to approximately 50 mph (80 km/h) and apply firm braking pressure (but not hard enough to activate ABS) to slow down to about 5 mph (8 km/h). Do not come to a complete stop.
  5. Repeat this firm braking procedure 2-3 times, allowing a short period between each stop for the brakes to cool slightly.
  6. After the bedding-in process, drive normally for at least 200 miles (320 km), avoiding sudden or aggressive braking.

During the break-in period, you may notice a slight burning smell or reduced braking effectiveness. This is normal. Avoid heavy braking or prolonged stops immediately after installation.

Maintenance

Regular inspection and maintenance of your braking system are essential for safety and performance.

Troubleshooting

SymptomPossible CauseSolution
Squealing/Grinding NoiseNew pads not properly bedded-in, worn pads (wear indicator), foreign object, caliper issues.Perform break-in procedure. Inspect pads for wear and replace if necessary. Check for debris. Inspect calipers for proper function.
Vibration/Pulsation during BrakingWarped rotors, uneven pad wear, loose wheel bearings.Inspect and replace rotors if warped. Check for proper pad installation. Inspect wheel bearings.
Soft Brake PedalAir in the brake lines, low brake fluid, faulty master cylinder.Bleed the brake system. Check and top up brake fluid. Inspect master cylinder.
Vehicle Pulls to One SideUneven brake pad wear, seized caliper, contaminated brake fluid.Inspect pads and calipers. Flush and replace brake fluid.

If you experience any persistent braking issues, it is recommended to have your vehicle inspected by a professional mechanic immediately.

Specifications

AttributeDetail
BrandBosch
Model NumberBP149
MaterialSemi-Metallic
Auto Part PositionFront, Rear (Note: Verify specific fitment for your vehicle)
Vehicle Service TypeAutomotive
Specification MetOEM
Item Weight3.9 pounds
Product Dimensions8.25 x 5.25 x 3.25 inches
UPC031808169217, 077212101467

Warranty and Support

Bosch products are manufactured to high-quality standards. For specific warranty information regarding your Bosch QuietCast Premium Semi-Metallic Disc Brake Pad Set, please refer to the documentation included with your product or visit the official Bosch Automotive website. For technical support or inquiries, please contact Bosch customer service.

Bosch Automotive Website: www.boschautoparts.com

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