Introduction
This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of the Wacker Neuson BS60-2i Oil-injected Vibratory Rammer. Please read this manual thoroughly before operating the equipment to ensure proper use and to prevent injury or damage.
Figure 1: The Wacker Neuson BS60-2i Oil-injected Vibratory Rammer, showing its compact design and robust construction.
Safety Instructions
Always observe general safety regulations and local safety requirements. Failure to follow these instructions may result in serious injury or death.
- Ensure the work area is clear of bystanders and obstacles.
- Wear appropriate personal protective equipment (PPE), including hearing protection, safety glasses, and steel-toed boots.
- Do not operate the rammer in enclosed spaces without adequate ventilation due to exhaust fumes.
- Inspect the rammer for damage or loose parts before each use.
- Never refuel the rammer while the engine is running or hot.
Setup
1. Unpacking and Inspection
Carefully remove the rammer from its packaging. Inspect for any visible damage that may have occurred during shipping. Report any damage to your dealer immediately.
2. Fuel and Oil Filling
The BS60-2i is an oil-injected model, meaning it has separate tanks for fuel and engine oil. Refer to the labels on the machine for correct fuel type (unleaded gasoline) and oil specifications. Fill both tanks to the recommended levels, ensuring no spills.
- Locate the fuel tank cap and fill with fresh, clean unleaded gasoline.
- Locate the oil tank cap and fill with the specified 2-stroke engine oil. Do not mix oil with fuel in the fuel tank.
- Wipe away any spilled fuel or oil before starting the engine.
Figure 2: Side view of the BS60-2i rammer, highlighting the engine and fuel/oil tank locations.
Operating
1. Starting the Engine
- Place the rammer on a flat, stable surface.
- Move the choke lever to the "CHOKE" position (cold start).
- Set the throttle lever to the "START" position.
- Pull the recoil starter handle firmly until the engine starts.
- Once the engine starts, gradually move the choke lever to the "RUN" position.
- Allow the engine to warm up for a few moments before engaging compaction.
2. Compaction Procedure
Guide the rammer over the material to be compacted. The rammer will move forward with each impact. Overlap passes slightly to ensure uniform compaction.
- Maintain a firm grip on the handle.
- Allow the rammer to work at its own pace; do not force it.
- For best results, compact in layers, typically 4-6 inches (10-15 cm) thick.
3. Stopping the Engine
To stop the engine, move the throttle lever to the "STOP" position or press the engine stop button (if equipped).
Maintenance
Regular maintenance is crucial for the longevity and optimal performance of your Wacker Neuson rammer. Always disconnect the spark plug wire before performing any maintenance.
Daily Checks (Before Each Use)
- Check fuel and oil levels.
- Inspect air filter for dirt and debris. Clean or replace if necessary.
- Check all fasteners for tightness.
- Inspect the ramming shoe for wear or damage.
- Verify the condition of the bellows (boot) for cracks or tears.
Weekly / Every 20 Hours
- Clean or replace the spark plug.
- Check and adjust carburetor idle speed if needed.
- Inspect shock mounts for wear.
Monthly / Every 50 Hours
- Clean the cooling fins on the engine.
- Check the oil injection system for proper operation (if applicable).
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Engine does not start | No fuel; incorrect choke position; fouled spark plug; clogged fuel filter. | Add fuel; adjust choke; clean/replace spark plug; clean/replace fuel filter. |
| Loss of compaction force | Worn ramming shoe; damaged bellows; low engine power. | Replace ramming shoe; replace bellows; check engine maintenance. |
| Excessive smoke from exhaust | Incorrect oil type; too much oil; engine malfunction. | Use correct oil; check oil level; consult authorized service center. |
For issues not listed or if solutions do not resolve the problem, contact an authorized Wacker Neuson service center.
Specifications
| Attribute | Detail |
|---|---|
| Model Number | BS60-2i |
| Manufacturer | Wacker Neuson |
| Part Number | 5200000645 |
| Item Weight | 145 pounds |
| Ramming Shoe Size | 280mm / 11 inches (Plastic) |
| Oil System | Oil-injected |
| Batteries Included | No |
| Batteries Required | No |
| ASIN | B008BIHQSW |
| Date First Available | June 14, 2012 |
Warranty Information
Wacker Neuson products are covered by a limited warranty. Specific warranty terms and conditions may vary by region and product. Please refer to the warranty card included with your purchase or visit the official Wacker Neuson website for detailed information regarding coverage, duration, and claims procedures.
Retain your proof of purchase for warranty validation.
Customer Support
For technical assistance, spare parts, or service inquiries, please contact your authorized Wacker Neuson dealer or visit the official Wacker Neuson website. When contacting support, please have your model number (BS60-2i) and serial number ready.
Official Website: www.wackerneuson.com
