Introduction
This manual provides essential information for the installation, operation, maintenance, and troubleshooting of your DB Electrical SHI0147 Starter Motor. Please read these instructions carefully before proceeding with installation or use to ensure proper function and safety. This starter motor is designed as a direct replacement for specific Polaris Ranger models.
Product Overview
The DB Electrical SHI0147 is a 12-volt, 9-tooth, counter-clockwise rotation (CCW) direct drive (DD) starter motor. It is engineered to meet or exceed OEM specifications for reliable starting performance in compatible vehicles.
Figure 1: Side view of the DB Electrical SHI0147 Starter Motor, showing the main body and solenoid assembly.
Figure 2: Angled view of the starter motor, highlighting the mounting points and electrical connections.
Figure 3: End view of the starter motor, showing the drive end and gear assembly.
Compatibility
This starter motor is compatible with/replacement for the following vehicles:
- POLARIS: Ranger TM 2004-2006
It replaces the following OEM numbers:
- ARROWHEAD: SHI0147
- ARROWHEAD (OEM) (OLD): S114-680
- HITACHI: S114-680
- ISUZU: 26370502A0
- J & N: 410-44062
- LESTER: 18565
- POLARIS: 3088464
- SUBARU ROBBINS: 263-7033020-A0, 263-70502-A0
- TUCKER ROCKY: 495807, 49-5807
Installation Guidelines
Safety First: Always disconnect the vehicle's battery before beginning any electrical work. Wear appropriate personal protective equipment (PPE) such as safety glasses and gloves. Ensure the vehicle is securely supported if working underneath it.
- Preparation: Locate the existing starter motor. Ensure the engine is cool.
- Disconnect Battery: Disconnect the negative (-) battery terminal first, then the positive (+) terminal.
- Remove Old Starter:
- Disconnect all electrical connections from the old starter motor. Note their positions for reinstallation.
- Remove the mounting bolts securing the old starter motor to the engine.
- Carefully remove the old starter motor from its position.
- Install New Starter:
- Position the new DB Electrical SHI0147 starter motor in place.
- Secure it with the mounting bolts. Ensure they are tightened to the manufacturer's specifications (refer to your vehicle's service manual for torque values).
- Reconnect all electrical connections to the new starter motor. Ensure connections are clean and tight.
- Reconnect Battery: Reconnect the positive (+) battery terminal first, then the negative (-) terminal.
- Test: Attempt to start the vehicle to confirm proper operation.
If you are unsure about any step, it is recommended to consult a qualified mechanic or your vehicle's official service manual.
Operation
The starter motor is an electrical device that rotates the engine to initiate the combustion process. When the ignition key is turned to the "start" position, electrical current flows from the battery to the starter motor. The starter motor's pinion gear engages with the engine's flywheel, turning the crankshaft. Once the engine starts, the pinion gear disengages from the flywheel, and the starter motor ceases operation.
Ensure your vehicle's battery is fully charged and in good condition for optimal starter performance. A weak battery can lead to slow cranking or failure to start.
Maintenance
The DB Electrical SHI0147 starter motor is designed for durability and minimal maintenance. However, regular checks of related components can prolong its life and ensure reliable starting:
- Battery Condition: Regularly check your vehicle's battery for proper charge, clean terminals, and secure connections.
- Cables and Connections: Inspect all battery cables and starter motor connections for corrosion, fraying, or looseness. Clean and tighten as necessary.
- Mounting: Periodically check that the starter motor's mounting bolts are secure.
Troubleshooting
If you experience issues with your starter motor, consider the following common problems and solutions:
| Symptom | Possible Cause | Solution |
|---|---|---|
| Engine does not crank or cranks slowly | Weak or dead battery | Charge or replace battery. Check battery terminals for corrosion and clean if necessary. |
| Loose or corroded battery cables/connections | Inspect and tighten all battery and starter connections. Clean any corrosion. | |
| Faulty ignition switch | Test ignition switch for proper operation. Replace if faulty. | |
| Starter clicks but engine does not crank | Low battery charge | Charge or replace battery. |
| Faulty starter solenoid | The starter motor assembly includes the solenoid. If the starter is new and clicks, recheck connections and battery. If problem persists, starter may be faulty. | |
| Starter motor runs but engine does not engage | Faulty starter drive (bendix) | The starter drive may not be extending to engage the flywheel. This indicates an internal starter motor issue. |
If troubleshooting steps do not resolve the issue, contact DB Electrical customer support or a qualified technician.
Specifications
| Specification | Value |
|---|---|
| Unit Type | Starter |
| Voltage | 12 Volts |
| Rotation | CCW (Counter-Clockwise) |
| Teeth | 9 |
| Starter Type | DD (Direct Drive) |
| Wattage | 144 watts |
| Amperage | 12 Amps |
| Material | Metal |
| Item Weight | 7 pounds |
| Product Dimensions (L x W x H) | 9.4 x 6.3 x 4.7 inches |
| Model Number | SHI0147 |
| Manufacturer Part Number | 410-44062 |
| UPC | 701485527401 |
Warranty Information
DB Electrical provides a 1-year warranty on this aftermarket starter motor. This warranty covers defects in materials and workmanship under normal use. If the product fails within one year of purchase, DB Electrical will replace it. For warranty claims or assistance, please contact DB Electrical customer support.
Please retain your proof of purchase for warranty purposes.
Additional Resources
For a visual overview of starter motor components and general information, you may refer to the following video:
Video: "Starter Motor & Bendix Video 2" by DB Electrical. This video provides general information about starter motors and bendix components, which can be helpful for understanding the product's function.
Customer Support
For further assistance, technical support, or warranty inquiries, please visit the official DB Electrical website or contact their customer service department. Always refer to your product's model number (SHI0147) when seeking support.
You can also visit the DB Electrical Store on Amazon for more information and products.
