1. Introduction
The JUKI MO-735 is a versatile 5-thread serger and cover hem sewing machine designed to handle a wide range of sewing projects, from delicate fabrics to heavy-duty materials. With its advanced capabilities, including 24 stitch options, it allows for professional-grade finishes on various garments and home decor items.
Key Features:
- 2 & 3 Needle Bottom Coverstitch: Ideal for creating durable and professional hems on knit fabrics.
- Chainstitch Mode: Provides a strong, flexible stitch perfect for construction seams.
- 5-Thread Safety Stitch: Combines a serger stitch with a chainstitch for maximum seam security and durability.
- Chain Looper Threading - in a Snap: Simplifies the threading process for the chainstitch looper.
- Multi-Function Presser Foot: Enhances versatility for various sewing tasks.
2. Initial Setup
2.1 Unpacking and Placement
Carefully remove the machine from its packaging. Place the JUKI MO-735 on a stable, flat surface with adequate lighting. Ensure there is enough space around the machine for comfortable operation and fabric handling.
2.2 Power Connection
Connect the power cord to the machine and then to a suitable electrical outlet. Ensure the power switch is in the OFF position before connecting.
2.3 Spool Stand Assembly
Assemble the telescopic thread guide and place the thread spools on the spool pins. Use the provided thread nets for slippery threads.

Figure 2.1: JUKI MO-735 with thread spools on the assembled stand, ready for threading.
3. Operating Instructions
3.1 Threading the Machine
Proper threading is crucial for optimal stitch quality. Follow the color-coded threading paths indicated on the machine. The JUKI MO-735 features simplified chain looper threading.
Threading Steps:
- Raise the presser foot and needle bar to their highest positions.
- Follow the numbered and color-coded guides for each thread (upper looper, lower looper, right needle, left needle, chainstitch looper).
- Ensure threads are seated correctly in tension discs.
- Pull threads through the needle eyes from front to back.

Figure 3.1: Detailed view of the color-coded threading paths on the JUKI MO-735.
3.2 Stitch Selection and Adjustment
The MO-735 offers 24 stitch options. Adjust stitch length, differential feed, and cutting width according to your fabric type and desired stitch. Refer to the stitch chart in your detailed manual for specific settings.
Common Stitch Types:
- 4-Thread Overlock: For strong, durable seams on woven and knit fabrics.
- 3-Thread Rolled Hem: Ideal for decorative edges on lightweight fabrics.
- 2-Needle, 3-Thread Coverstitch: Creates professional hems on knit garments.
- Chainstitch: A strong, single-thread stitch for construction or decorative purposes.

Figure 3.2: The multi-function presser foot and needle plate area, showing the versatility for different stitch types.
4. Maintenance and Care
Regular maintenance ensures the longevity and optimal performance of your JUKI MO-735.
4.1 Cleaning
- Lint Removal: Use a small brush to remove lint and dust from the looper area, feed dogs, and around the needle plate after each use.
- Blade Cleaning: Clean the cutting blades regularly to ensure sharp, clean cuts.
4.2 Oiling
Refer to your comprehensive user manual for specific oiling points and frequency. Use only high-quality sewing machine oil.

Figure 4.1: Internal view of the JUKI MO-735, highlighting areas that require regular cleaning and maintenance.
5. Troubleshooting
This section addresses common issues you might encounter with your JUKI MO-735.
| Problem | Possible Cause | Solution |
|---|---|---|
| Skipped Stitches | Incorrect needle insertion, bent needle, improper threading, incorrect tension. | Re-insert needle correctly, replace bent needle, re-thread machine, adjust tension. |
| Thread Breakage | Incorrect threading, too much tension, poor quality thread, burrs on thread path. | Check threading, reduce tension, use good quality thread, inspect thread path for damage. |
| Uneven Stitches | Incorrect differential feed setting, improper tension, dull knife. | Adjust differential feed, re-adjust tension, replace knife. |
For more detailed troubleshooting, please consult the full user manual or contact JUKI customer support.
6. Technical Specifications
| Feature | Detail |
|---|---|
| Model Number | MO-735 |
| Brand | JUKI |
| Product Dimensions | 15.3 x 14.7 x 16.2 inches (approximate) |
| Item Weight | 23.1 pounds |
| Stitch Options | 24 (including 5-thread safety stitch, 2/3 needle coverstitch, chainstitch) |
| UPC | 199684007143 |
| Color | White |
| First Available Date | June 27, 2009 |
7. Warranty and Support
For warranty information, please refer to the warranty card included with your JUKI MO-735 or visit the official JUKI website. Keep your purchase receipt as proof of purchase.
For technical support, service, or to order parts, please contact JUKI customer service. Contact details can typically be found on the manufacturer's website or in your product documentation.
Note: Unauthorized repairs or modifications may void your warranty.





