1. Product Overview
The Suspa C16-08055 gas springs are energy storage devices designed to provide controlled lifting and support by compressing gas within a cylinder. This set includes two gas springs, each rated for a force of 120 lbs (534 N). These units are manufactured to meet or exceed OEM specifications for various applications, commonly used in automotive and recreational vehicle contexts for lift support.
Figure 1: Suspa C16-08055 Gas Springs. These gas springs are designed for lift support applications, featuring a black cylinder, a silver rod, and 10mm nylon ball sockets for attachment.
Figure 2: Suspa OEM-Replacement Quality. This image highlights the product's adherence to OEM specifications and genuine parts quality.
2. Specifications
- Model Number: C16-08055
- Quantity: Set of Two
- Force per Prop: 120 lbs (534 N)
- Compressed Length (Center-to-Center): 11.8 inches (300mm)
- Extended Length (Center-to-Center): 19.7 inches (500mm)
- End Fittings: 10mm Nylon Ball Sockets
- Material: Nylon (for end fittings), Metal (for cylinder and rod)
- Color: Black
- Item Weight (each): Approximately 0.575 lbs (1.15 lbs for the set)
- Product Dimensions (each): Approximately 19.69 x 2 x 2 inches (extended)
3. Installation Instructions
These gas springs are designed as direct replacements for specific applications. It is crucial to verify that the model number C16-08055 matches your existing part number to ensure compatibility and correct functionality. Internal components and force ratings can vary significantly between different part numbers. Gas springs can lose pressure over time, even when stored, so new units are expected to provide full force.
3.1 Pre-Installation Checks
- Compatibility: Confirm the C16-08055 model is suitable for your application.
- Required Tools: Gather necessary tools, which may include a small flathead screwdriver (for releasing old clips), a wrench (if mounting brackets need adjustment), and safety glasses.
- Mounting Brackets: Note that these gas springs typically do not include mounting brackets. Ensure your existing brackets are compatible with 10mm nylon ball sockets and are in good condition. If new brackets are required, they must be purchased separately.
- Support Mechanism: Before removing old gas springs, secure the object they support (e.g., hood, trunk, RV bed) with a prop rod or another person to prevent it from falling unexpectedly.
3.2 Removal of Old Gas Springs
- Carefully prop open the supported object to its fully extended position.
- Locate the clips on the ball sockets of the old gas springs. Use a small flathead screwdriver to gently pry open these clips.
- Once the clips are disengaged, carefully detach the old gas springs from the ball studs.
3.3 Installation of New Gas Springs
- Align the new Suspa C16-08055 gas spring's ball sockets with the existing ball studs on your application.
- Firmly press the ball sockets onto the ball studs until they click into place. Ensure the clips are securely engaged.
- Repeat the process for the second gas spring.
- Once both gas springs are installed, carefully remove the prop rod and test the operation of the supported object. It should lift and hold securely.
Important Safety Note: Incorrect installation can lead to injury or damage. If you are unsure about the installation process, consult a qualified professional.
4. Operation
Suspa gas springs are designed to assist in lifting and holding objects in an open position. When the object is closed, the gas spring compresses, storing energy. When the object is opened, the stored energy in the compressed gas assists in lifting the object, and the internal damping mechanism controls the speed of movement. The gas springs will hold the object in its extended position until manually closed.
5. Maintenance
Gas springs are generally maintenance-free. However, they are subject to wear and tear and will gradually lose pressure over time, even when not in use. This is a normal characteristic of gas-charged lift supports. There are no user-serviceable parts inside the gas spring.
- Regular Inspection: Periodically check the gas springs for signs of leakage (oily residue), bending, or damage to the rod or cylinder.
- Functionality Check: If the supported object no longer holds its position or requires excessive effort to lift, it indicates that the gas springs have lost pressure and require replacement.
- Cleaning: Keep the rod surface clean from dirt and debris to prevent seal damage.
6. Troubleshooting
6.1 Object Does Not Stay Up / Difficult to Lift
- Cause: The gas springs have lost pressure due to age or heavy load.
- Solution: Replace the gas springs. Ensure the replacement springs have the correct force rating for your application.
6.2 Gas Spring Appears Damaged or Leaking
- Cause: Physical damage, seal failure, or internal component issue.
- Solution: Immediately replace the damaged gas spring. Do not attempt to repair it.
6.3 Difficulty Compressing New Gas Spring
- Cause: New gas springs are fully charged and require significant force to compress initially. They are designed to extend and hold.
- Solution: This is normal. Ensure proper alignment during installation. Do not attempt to compress them manually without the leverage of the application they are designed for. If one spring is significantly harder than the other, it might indicate a defect; contact customer support.
7. Safety Information
Gas springs contain high-pressure gas. Improper handling can be dangerous. Adhere to the following safety guidelines:
- Do not puncture, incinerate, or heat gas springs above 170°F (77°C).
- Do not attempt to open or disassemble the gas spring.
- Avoid bending or damaging the piston rod surface. Scratches or dents can lead to premature failure.
- Wear appropriate personal protective equipment, such as safety glasses, during installation and removal.
- Keep hands and fingers clear of pinch points when operating or installing.
- Ensure the supported object is securely propped before removing old gas springs.
8. Warranty and Support
Specific warranty details for the Suspa C16-08055 gas springs are not provided within this manual. For warranty claims, technical support, or further assistance, please refer to the original purchase documentation or contact Suspa customer service directly through their official website or the retailer from whom the product was purchased.
