Autotrol 1000250 Valve Disk Kit 255 Valve Instruction Manual

1. Introduction

This manual provides essential information for the proper installation, operation, and maintenance of the Autotrol 1000250 Valve Disk Kit. This kit is designed as a replacement part for Autotrol 255 valves commonly found in water softening systems. Adhering to these instructions will help ensure the longevity and optimal performance of your water softener valve.

2. Product Overview

The Autotrol 1000250 Valve Disk Kit is a crucial component for maintaining the functionality of Autotrol 255 control valves in water softeners. Over time, the valve disks can wear out, leading to issues such as leaks or improper regeneration cycles. This kit provides the necessary replacement disks to restore the valve's sealing integrity and operational efficiency. It includes various valve disks, typically made of durable materials like metal and rubber, designed for precise fit and function within the valve assembly.

Figure 1: Components of the Autotrol 1000250 Valve Disk Kit. The image displays several valve disks, including three black rectangular disks with brass contacts and two smaller red octagonal disks, also with brass contacts. These components are essential for the proper sealing and operation of the Autotrol 255 valve.

3. Package Contents

The Autotrol 1000250 Valve Disk Kit typically includes the following components:

• Multiple valve disks (as shown in Figure 1), designed for specific positions within the Autotrol 255 valve.
• These disks are made of durable materials to ensure long-lasting performance.

4. Safety Information

Always observe the following safety precautions when working with water softening systems:

• Turn off Water Supply: Before beginning any work on the water softener valve, ensure the main water supply to your home is turned off.
• Depressurize System: Open a nearby faucet to relieve any pressure in the water lines.
• Disconnect Power: If your water softener has an electrical control head, disconnect it from the power outlet to prevent accidental operation.
• Wear Protective Gear: Use appropriate personal protective equipment, such as gloves and eye protection, if necessary.
• Consult a Professional: If you are unsure about any step or encounter difficulties, it is recommended to consult a qualified plumber or water treatment professional.

5. Setup and Installation

Replacing the valve disks in an Autotrol 255 valve requires careful attention to detail. While the process can be performed by a homeowner with basic mechanical skills, it is highly recommended to refer to visual guides for a clear understanding of the steps involved.

Required Tools:

• Phillips head screwdriver (typically a #2 size)
• Towels or a bucket to catch any residual water
• Possibly a flathead screwdriver or small pry tool for stubborn components

Installation Steps (General Guide):

1. Prepare the System: Follow the safety information outlined in Section 4. Turn off the main water supply, depressurize the system, and disconnect power to the control head.
2. Access the Valve Head: Depending on your specific Autotrol 255 valve model, you may need to remove the timer or control head cover to access the valve body. This usually involves unscrewing a few screws.
3. Remove Old Disks: Carefully identify and remove the old valve disks. Note their orientation and position, as the new disks must be installed in the same manner. Some disks may be held in place by small pins or clips.
4. Clean the Valve Body: Before installing new disks, thoroughly clean the valve body and any channels where the disks sit. Remove any debris, mineral buildup, or deteriorated rubber residue.
5. Install New Disks: Place the new Autotrol 1000250 valve disks into their correct positions. Ensure they sit flush and are properly seated. The different shapes and sizes of the disks correspond to specific functions within the valve.
6. Reassemble: Carefully reassemble the valve head, ensuring all screws are tightened securely but do not overtighten.
7. Restore System: Reconnect power to the control head (if applicable) and slowly turn the main water supply back on. Check for any leaks immediately.
8. Initiate Regeneration: Once reassembled and water supply restored, initiate a manual regeneration cycle to ensure the valve operates correctly and to flush any air from the system.

For detailed visual instructions, it is highly recommended to search for "Autotrol 255 valve disk replacement" on video platforms like YouTube. Many users have found these resources invaluable for a successful replacement.

6. Operating

The Autotrol 1000250 Valve Disk Kit is a replacement part that restores the proper operation of your Autotrol 255 water softener valve. Once installed correctly, the valve will resume its normal function of directing water flow through the various stages of the water softening and regeneration cycles. No specific "operating" steps are required for the disk kit itself, as its function is integral to the valve's automated processes.

7. Maintenance

To ensure the continued optimal performance of your Autotrol 255 valve and the newly installed disks, consider the following maintenance practices:

• Regular Inspection: Periodically inspect the valve head for any signs of leaks or unusual noises. Early detection can prevent more significant issues.
• System Cleaning: Follow the manufacturer's recommendations for cleaning and sanitizing your water softener system.
• Salt Levels: Ensure your brine tank always has adequate salt levels for proper regeneration.
• Water Quality: Monitor your softened water quality to ensure the system is functioning effectively.

8. Troubleshooting

If you encounter issues after replacing the valve disks, consider the following common troubleshooting steps:

• Leaks from Valve Head:
  • Ensure all screws on the valve head are tightened properly.
  • Verify that all new disks are seated correctly and no debris is preventing a proper seal.
  • Check for any cracks or damage to the valve body itself that might have been overlooked.
• Softener Not Regenerating or Producing Soft Water:
  • Confirm that the control head is powered and programmed correctly.
  • Check salt levels in the brine tank.
  • Re-verify that all valve disks were installed in their correct positions and orientations. An incorrectly placed disk can disrupt flow paths.
  • Inspect the brine line and injector for clogs.
• Unusual Noises:
  • Ensure no components are loose or vibrating.
  • Confirm proper water pressure to the system.

If problems persist, it may indicate an issue beyond the valve disks, or a professional may be required for diagnosis and repair.

9. Specifications

10. Warranty and Support

For information regarding the warranty of the Autotrol 1000250 Valve Disk Kit, please refer to the original purchase documentation or contact the seller or manufacturer directly. Support for installation and troubleshooting can often be found through the manufacturer's official channels or by consulting a certified water treatment professional.