Introduction
This document provides comprehensive instructions for the installation, operation, and maintenance of the Quadra-Fire Mt. Vernon AE Burn Pot Upgrade Kit, part number SRV7034-072B. This kit is designed to replace or upgrade the burn pot assembly in compatible Quadra-Fire and Heatilator Eco Choice pellet stoves, including the Mt. Vernon AE, Mt. Vernon AE Insert, Mt. Vernon E2, Mt. Vernon E2 Insert, PS35, PS50, and CAB50 models. Proper installation and maintenance are crucial for optimal performance and safety.
Safety Information
Always prioritize safety when working with stove components. Failure to follow these safety guidelines may result in property damage, personal injury, or death.
- Disconnect Power: Before beginning any installation or maintenance, ensure the pellet stove is completely unplugged from its power source.
- Allow Cooling: Ensure the stove has completely cooled down before handling any internal components. Hot surfaces can cause severe burns.
- Wear Protective Gear: Use appropriate personal protective equipment, including gloves and eye protection, during installation and maintenance.
- Professional Assistance: If you are unsure about any step of the installation or encounter difficulties, consult a qualified technician.
- Original Parts: Use only genuine Quadra-Fire replacement parts to ensure compatibility and safe operation.
Package Contents
Verify that all components listed below are present in your upgrade kit before beginning installation.
- Burn Pot (Firepot) Assembly
- Igniter
- Gasket
- Hardware (bolts, nuts, washers)
Image: Contents of the Burn Pot Upgrade Kit, showing the burn pot, gasket, and various hardware pieces.
Installation Instructions
This section outlines the steps for installing the new burn pot assembly. Refer to the embedded video for a visual guide.
Video: Installation process for an igniter, which is part of the burn pot assembly, in a pellet stove. This video demonstrates the removal of existing components and the installation of new wiring and parts.
- Prepare the Stove: Ensure the stove is cool and disconnected from power. Open the front door and ash pan door.
- Access Wiring: Locate the igniter wiring connections. Carefully disconnect the existing igniter wires.
- Remove Old Burn Pot: Unscrew any retaining bolts or clips holding the old burn pot in place. Carefully remove the old burn pot assembly from the stove.
- Clean Area: Thoroughly clean the area where the new burn pot will be installed, removing any ash or debris.
- Install New Gasket: Place the new gasket in position, ensuring it forms a proper seal.
- Position New Burn Pot: Carefully insert the new burn pot assembly into its designated location. Ensure it sits flush against the gasket.
- Secure Burn Pot: Use the provided new hardware (bolts, nuts, washers) to secure the burn pot in place. Do not overtighten.
- Connect New Igniter: Route the new igniter wires and connect them to the appropriate terminals. Ensure connections are secure.
- Verify Installation: Double-check all connections and ensure the burn pot is securely installed and the gasket is properly seated.
- Close and Power On: Close all doors, reconnect the stove to power, and perform a test run according to your stove's operating manual.
Images: Various views of the new burn pot assembly, highlighting its design and components.
Operating Considerations
After installing the new burn pot, operate your pellet stove according to its original manufacturer's instructions. The new burn pot is designed to improve combustion efficiency and extend igniter life. Monitor the flame pattern and ash accumulation during initial operation to ensure proper function.
Maintenance
Regular maintenance of the burn pot is essential for efficient and safe stove operation.
- Daily Cleaning: Remove ash and clinkers from the burn pot daily or as recommended by your stove's manual.
- Weekly Inspection: Inspect the burn pot for any signs of wear, cracks, or damage. Ensure all air holes are clear of debris.
- Igniter Check: Periodically check the igniter for proper function and ensure it is free from excessive ash buildup.
- Gasket Integrity: Inspect the burn pot gasket for signs of deterioration. Replace if necessary to maintain an airtight seal.
Troubleshooting
If you experience issues after installing the burn pot upgrade, consider the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Stove not igniting | Faulty igniter, igniter not fully seated, wiring issue | Check igniter connections. Ensure igniter is correctly positioned. If igniter is damaged, replace it. |
| Poor flame quality or excessive smoke | Blocked air holes in burn pot, incorrect air settings, poor quality pellets | Clean burn pot air holes. Adjust stove air settings. Use high-quality pellets. |
| Excessive ash buildup in burn pot | Insufficient airflow, poor pellet quality, improper stove settings | Ensure all air passages are clear. Adjust combustion air. Consider changing pellet brand. |
Specifications
- Part Number: SRV7034-072B
- Product Dimensions: Approximately 8 x 8 x 6 inches
- Item Weight: Approximately 5.99 pounds
- Material: Cast Iron (Burn Pot)
- Compatibility: Quadra-Fire Mt. Vernon AE, Mt. Vernon AE Insert, Mt. Vernon E2, Mt. Vernon E2 Insert, Heatilator Eco Choice PS35, PS50, CAB50 pellet stoves.
Warranty Information
This Quadra-Fire product is covered by the manufacturer's standard warranty. Please refer to the warranty documentation provided with your original stove or contact Quadra-Fire customer support for specific details regarding coverage and terms. Keep your purchase receipt as proof of purchase.
Customer Support
For technical assistance, replacement parts, or warranty inquiries, please contact Quadra-Fire customer support or visit their official website. When contacting support, have your stove model and the burn pot upgrade part number (SRV7034-072B) readily available.
Quadra-Fire Official Website: www.quadrafire.com
