1. Introduction and Overview
The Pelican Vault V800 is a robust, high-impact polymer multi-purpose case designed to provide superior protection for your valuable equipment. Engineered for durability, it offers crushproof, dustproof, and weather-resistant performance, making it ideal for safeguarding musical instruments, camera gear, firearms, and other sensitive items in diverse environments. This manual provides essential information for the setup, operation, maintenance, and troubleshooting of your Pelican Vault case.

Figure 1.1: The Pelican Vault V800 case in its closed state, showcasing its robust exterior.
2. Key Features
- Rugged Protection: Constructed from crushproof, high-impact polymer, featuring heavy-duty handles, secure push-button latches, and stainless steel lock hasps for ultimate gear protection.
- Weather Resistant: Cases are meticulously sealed against moisture and dust, ensuring long-term reliability and confidence even in harsh conditions.
- Customizable Foam Interior: Includes standard density foam that can be precisely cut to create a customized fit for your specific items, providing optimal cushioning and security.
- Affordable Durability: Offers the most rugged and affordable durability among cases in its class, from a trusted name in protection.
- Generous Dimensions: Exterior dimensions are 56.11 x 19.15 x 6.65 inches (LWH), with an interior of 53.00 x 16.00 x 6.00 inches. The case weighs 24.95 lbs (11.3 kg) with foam.

Figure 2.1: Close-up demonstrating the weather-resistant sealing of the case.

Figure 2.2: The case's design ensures high impact resistance.
3. Setup: Customizing the Foam Interior
The Pelican Vault V800 comes with multi-layered foam inserts that can be customized to fit your equipment perfectly. This 'pick-and-pluck' foam allows you to create precise cutouts for your items, ensuring maximum protection and preventing movement during transport.
3.1 Foam Customization Steps:
- Plan Your Layout: Arrange your items on the foam to determine the optimal placement. Ensure sufficient foam padding around all sides of each item.
- Trace Your Items: Lightly trace the outline of your equipment onto the top layer of foam using a marker or chalk.
- Remove Foam Sections: Carefully pluck or cut out the foam sections along your traced lines. The foam is designed to be easily removed in small cubes, allowing for precise customization.
- Test Fit: Place your equipment into the newly created cutouts to ensure a snug and secure fit. Adjust as necessary.
- Layering: The case includes multiple foam layers. Ensure the bottom layer provides adequate cushioning and the top layer secures items from above when the case is closed.

Figure 3.1: The case opened, revealing the foam layers ready for customization.

Figure 3.2: Detail of the shock-absorbing foam, designed for optimal protection.
4. Operating Your Pelican Vault Case
4.1 Latches:
The Pelican Vault V800 features six robust push-button latches (four on the front, one on each end) designed for secure closure and easy opening. To open a latch, press the integrated button and lift the latch simultaneously. To close, simply push the latch down until it clicks securely into place. The push-button mechanism prevents accidental opening.

Figure 4.1: Detail of the secure push-button latch.
4.2 Handles:
The case is equipped with multiple handles for convenient carrying and transport. It has a large central handle for balanced lifting, and additional handles on each end. One end handle is specifically designed for pulling the case on its integrated wheels.

Figure 4.2: The heavy-duty handle provides a comfortable grip.
4.3 Wheels:
For effortless mobility, the Pelican Vault V800 features integrated wheels on one end. To utilize the wheels, simply lift the opposite end of the case using its handle and pull the case behind you. This allows for easy transport of heavy loads without needing to carry the full weight.

Figure 4.3: The integrated wheels facilitate easy transport.
5. Maintenance
To ensure the longevity and continued performance of your Pelican Vault case, follow these simple maintenance guidelines:
- Cleaning: Wipe down the exterior with a damp cloth and mild soap as needed. Avoid harsh chemicals or abrasive cleaners that could damage the polymer.
- Seal Inspection: Periodically inspect the O-ring seal around the lid for any signs of wear, cracks, or debris. A clean, intact seal is crucial for maintaining the case's weather resistance.
- Foam Care: The foam inserts can be gently vacuumed to remove dust or debris. If the foam becomes heavily soiled or damaged, replacement foam kits are available from Pelican.
- Latch and Hasp Check: Ensure all latches operate smoothly and securely. Check the stainless steel lock hasps for any signs of corrosion or damage.
6. Troubleshooting
Most issues with your Pelican Vault case can be resolved with simple checks:
- Lid Not Sealing Properly: Check the O-ring seal for any obstructions (dirt, debris) or damage. Clean the seal and the sealing channel thoroughly. Ensure all latches are fully engaged.
- Latches Sticking: Clean the latch mechanisms. A small amount of silicone-based lubricant (avoid petroleum-based products) can be applied to the moving parts if necessary.
- Foam Degradation: Over time, foam may compress or degrade. If the foam no longer provides adequate protection, consider purchasing a replacement foam set.
- Wheels Not Rolling Smoothly: Check for debris lodged in the wheel axles. Clean as necessary.
7. Specifications
| Attribute | Detail |
|---|---|
| Model | V800 - 56 Inch Black |
| Exterior Dimensions (LWH) | 56.11 x 19.15 x 6.65 inches |
| Interior Dimensions (LWH) | 53.00 x 16.00 x 6.00 inches |
| Weight with Foam | 24.95 Lbs (11.3 kg) |
| Material | High-Impact Polymer |
| Features | Crushproof, Dustproof, Weather Resistant, Wheels, Push-Button Latches |
| Manufacturer | Pelican |
| Origin | Made in the USA |
8. Warranty and Support
Pelican Products, Inc. is renowned for its commitment to quality and durability. While specific warranty details may vary by region and product, Pelican generally offers a Lifetime Guarantee on its cases, ensuring they are free of defects in materials and workmanship for the life of the product. For detailed warranty information, claims, or technical support, please visit the official Pelican website or contact their customer service directly.
For further assistance, please refer to the official Pelican website or contact their customer support.





