APS F85009H Billet Grille Insert User Manual

Introduction

Welcome to the user manual for your APS F85009H Black Billet Front Grille Insert. This manual provides essential information for the proper installation, use, and maintenance of your new grille insert. Please read these instructions thoroughly before beginning installation.

This grille insert is specifically designed for the following Ford models: Ford Bronco (1987-1991) and Ford F-150, F-250, F-350 (1987-1991).

Safety Information

• Always wear appropriate safety gear, including eye protection and gloves, during installation.
• Ensure the vehicle is parked on a level surface with the engine off and parking brake engaged before beginning installation.
• Drilling is required for installation. Exercise caution when using power tools and follow manufacturer guidelines for tool operation.
• The product does not include a logo or emblem.

Package Contents

Verify that all components are present and undamaged before beginning installation. If any parts are missing or damaged, please contact customer support.

• 1x APS F85009H Grille Insert (Main Upper)
• Mounting Hardware (bolts, nuts, washers as required)
• Installation Instructions (this manual)

Installation Instructions

This is a replacement grille insert. Drilling is required for proper installation. The original equipment (OE) grille shell remains on the vehicle after installation.

1. Preparation: Park the vehicle on a level surface. Turn off the engine and engage the parking brake. Open the hood to access the grille area.
2. Remove Existing Grille Components (if applicable): Carefully remove any existing grille components that will be replaced by the new insert. Refer to your vehicle's service manual for specific removal procedures if needed.
3. Position the Grille Insert: Place the APS F85009H grille insert into the main upper opening of your vehicle's grille shell. Ensure proper alignment and fitment.
4. Mark Drilling Points: With the grille insert properly positioned, mark the locations where drilling will be necessary for the mounting hardware. Use a marker or scribe to clearly indicate these points.
5. Drill Holes: Using an appropriate drill bit for the mounting hardware, carefully drill pilot holes at the marked locations. Ensure holes are clean and free of burrs.
6. Secure the Grille Insert: Attach the grille insert using the provided mounting hardware. Tighten all fasteners securely, but do not overtighten to avoid damaging the grille or vehicle components.
7. Final Check: Verify that the grille insert is firmly installed and does not obstruct any vehicle functions or lights. Close the hood.

Image showing the APS F85009H grille insert positioned on the front of a Ford F-Series truck, illustrating the main upper grille area. Note: Shell and frame are not included.

Front view of the APS F85009H black billet grille insert, showcasing its horizontal bar design.

Rear view of the APS F85009H grille insert, highlighting the integrated mounting brackets and hardware attachment points.

Product Features

• Material: Constructed from premium stainless steel (SS) for durability and corrosion resistance.
• Finish: Features a black powder-coated surface for enhanced protection and a sleek appearance.
• Design: 8x6 horizontal billet design, custom-fitted for the specified vehicle models.
• Seamless Riveting: Designed with seamless riveting to minimize whistle noise and provide a clean aesthetic.
• Solid Construction: Features a robust design with bars that are 5/16" thick, providing a more solid look compared to thinner alternatives.

Comparison image illustrating the 'Nice and Clean' finish of the APS grille with seamless construction versus 'Other Grilles' with visible weld ends.

Comparison image demonstrating the 'More Solid Look' of the APS grille with 5/16" thick bars versus 'Other Grilles' with thinner 1/8" bars.

Comparison image highlighting the seamless riveting of the APS grille, which prevents whistle noise, contrasted with other grilles that may have porosity in welds causing noise.

Comparison image showing how the uprights of the APS grille sit on a flat area of the bars for stability, unlike other grilles where uprights touch at only one point.

Specifications

Maintenance

To ensure the longevity and appearance of your APS billet grille insert, follow these maintenance guidelines:

• Regular Cleaning: Wash the grille regularly with mild automotive soap and water. Avoid abrasive cleaners, harsh chemicals, or stiff brushes that could damage the powder-coated finish.
• Rinsing: Thoroughly rinse the grille after cleaning to remove all soap residue.
• Drying: Dry the grille with a soft, clean cloth to prevent water spots and maintain its finish.
• Inspection: Periodically inspect the grille and all mounting hardware for any signs of looseness, corrosion, or damage. Tighten fasteners as needed.

Troubleshooting

Grille Does Not Fit Correctly

Issue: The grille insert appears to be misaligned or does not fit snugly into the vehicle's opening.

Solution: Double-check the compatibility with your vehicle's exact make, model, and year (Ford Bronco 1987-1991, Ford F-150/F-250/F-350 1987-1991). Re-verify the positioning during installation and ensure all mounting points are correctly aligned before drilling and securing. Minor adjustments to the grille insert or mounting points may be necessary due to manufacturing tolerances or previous vehicle modifications.

Loose Grille After Installation

Issue: The grille insert feels loose or rattles after installation.

Solution: Inspect all mounting hardware. Ensure that all bolts, nuts, and washers are present and securely tightened. Avoid overtightening, which can strip threads or damage components. If the issue persists, re-evaluate the installation steps to ensure all instructions were followed correctly.

Warranty and Support

APS stands behind the quality of its products. If you encounter any quality issues with your grille insert, please contact APS customer service for assistance. Your satisfaction is important to us.

For further support, product information, or inquiries, please visit the official APS website or contact their customer service department through the retailer where the product was purchased.