Jonard G200/R3278 Lexan Wire Wrapping Tool Instruction Manual

1. Introduction and Overview

The Jonard G200/R3278 Lexan Wire Wrapping Tool is a lightweight, durable, and cost-effective solution for precise and reliable wire wrapping. This tool is engineered to provide up to 10 revolutions per squeeze of the trigger, accommodating wire sizes from 18 AWG (1.00mm) through 32 AWG (0.20mm) when used with the full range of interchangeable Jonard wire wrapping bits and sleeves. It is suitable for both field service and production line applications.

Figure 1: The Jonard G200/R3278 Lexan Wire Wrapping Tool, a lightweight and reliable tool for wire wrapping applications.

2. Product Features

• Lightweight and Durable: Constructed from Lexan for a light yet robust design.
• Efficient Operation: Provides up to 10 revolutions per trigger squeeze for fast wire wrapping.
• Wide Wire Gauge Compatibility: Accommodates wire sizes from 18 AWG (1.00mm) through 32 AWG (0.20mm).
• Interchangeable Bits and Sleeves: Designed for use with a full range of Jonard wire wrapping bits and sleeves (sold separately).
• Versatile Use: Ideal for both field service and production line environments.

Figure 2: Illustrates the tool's precision design, used to wrap 18-32 AWG wire.

Figure 3: Demonstrates the fast wire wrapping capability, providing 10 revolutions per trigger squeeze.

Figure 4: Shows the tool's high compatibility with various wire wrapping bits and sleeves.

Note: While this image illustrates general durability, the G200/R3278 model features a lightweight Lexan construction.

Figure 6: Important note that wire wrapping bits and sleeves are sold separately.

3. What's in the Box

Upon opening your product packaging, you will find the following item:

• Jonard G200/R3278 Lexan Wire Wrapping Tool (1 unit)

Please note that wire wrapping bits and sleeves are sold separately and are required for operation.

4. Setup

Before using your Jonard G200/R3278 Wire Wrapping Tool, you must install the appropriate wire wrapping bit and sleeve corresponding to the gauge of wire you intend to wrap. Bits and sleeves are typically designated by AWG (American Wire Gauge).

4.1. Installing the Bit and Sleeve

1. Select Components: Choose the correct gauge wire wrapping bit and sleeve for your application. Refer to the manufacturer's bit and sleeve selection chart for compatibility.
2. Loosen Nose Piece: Gently loosen the nose piece of the wire wrapping tool.
3. Insert Bit: Insert the selected bit into the gun. To ensure proper installation, squeeze the trigger to confirm the bit spins freely.
4. Slide Sleeve: Slide the wire sleeve over the bit. Gently rotate the sleeve as you slide it in until it engages the collet pin. The sleeve will slide slightly further into the gun and become properly seated.
5. Tighten Nose Piece: While continuously squeezing the trigger, tighten the nose piece. This action ensures proper orientation of both the bit and sleeve, and helps minimize drag on the trigger during operation.

Your wire wrapping tool is now ready for use.

5. Operating Instructions

Once the bit and sleeve are properly installed, you can proceed with wire wrapping.

1. Prepare Wire: Ensure your wire is properly stripped to the recommended length for wire wrapping.
2. Insert Wire: Insert the stripped end of the wire into the top hole of the sleeve, also known as the wire slot. Anchor the wire by bending it slightly to the side.
3. Position Tool: Place the tool directly over the terminal you wish to wrap.
4. Initiate Wrap: Gently squeeze the trigger. The tool will rapidly rotate the wire around the terminal, creating a secure connection. The G200/R3278 provides up to 10 revolutions per squeeze.
5. Remove Tool: Once the wrapping is complete, release the trigger and carefully remove the tool from the terminal.

Your wire connection has now been successfully completed.

6. Maintenance

The Jonard G200/R3278 Wire Wrapping Tool is designed for durability and requires minimal maintenance. To ensure optimal performance and longevity:

• Cleaning: Keep the tool clean and free of wire clippings, dust, and other debris. Use a soft, dry cloth for cleaning.
• Storage: Store the tool in a dry environment to prevent corrosion and protect it from physical damage.
• Bit and Sleeve Care: Inspect bits and sleeves regularly for wear or damage. Replace them if they show signs of degradation to ensure consistent, high-quality wraps.

7. Troubleshooting

If you encounter any issues with your Jonard G200/R3278 Wire Wrapping Tool, consider the following common troubleshooting steps:

• Tool Not Wrapping:
  • Ensure the bit and sleeve are correctly installed and the nose piece is tightened while the trigger is squeezed.
  • Verify that the correct bit and sleeve gauge is being used for the wire size.
  • Check for any obstructions or debris within the bit or sleeve.
• Poor Wrap Quality:
  • Confirm that the wire is properly stripped to the recommended length.
  • Ensure the wire is correctly inserted into the wire slot and anchored.
  • Inspect the bit and sleeve for wear; worn components can lead to inconsistent wraps.
• Excessive Drag on Trigger:
  • Re-check the installation of the bit and sleeve, ensuring the nose piece was tightened while the trigger was squeezed to properly seat the components.

For persistent issues or problems not covered here, please refer to the official Jonard Tools support resources or contact their customer service directly.

8. Specifications

9. Warranty and Support

For detailed warranty information, technical assistance, or to inquire about purchasing additional wire wrapping bits and sleeves, please visit the official Jonard Tools website or contact their customer service department. Jonard Tools is committed to providing high-quality products and support to its customers.

You can find more information and contact details on the Jonard Tools Store on Amazon.