Product Overview
This manual provides essential information for the installation, operation, and maintenance of your Gibson Performance Exhaust 616006 Stainless Steel Axle Back Exhaust System. Gibson exhaust systems are engineered to enhance vehicle performance by optimizing horsepower and providing a distinctive sound. This system is designed for hassle-free bolt-on installation, eliminating the need for welding, and is constructed from durable stainless steel.
Image: The Gibson Performance Exhaust 616006 Stainless Steel Axle Back Exhaust System, showing two polished mufflers with exhaust tips and mounting hardware.
Setup and Installation
The Gibson 616006 exhaust system is designed for a direct bolt-on installation, requiring no welding. Ensure you have all components before beginning the installation process.
Components Included:
- 2.25 inch tubing
- 4 inch dual wall tips
- Zinc plated factory style hangers
- Clamps
- All necessary hardware for installation
Installation Steps (General Guidelines):
- Safety First: Ensure the vehicle is securely lifted on a hoist or jack stands on a level surface. Allow the existing exhaust system to cool completely before handling.
- Remove Old System: Carefully unbolt and remove the existing axle-back exhaust components. You may need to lubricate rusted bolts.
- Install New System: Begin by loosely fitting the new Gibson components, starting from the front connection points and working towards the rear. Use the provided clamps and hangers.
- Align and Tighten: Once all components are in place, align the exhaust tips to ensure they are straight and centered. Gradually tighten all clamps and bolts, ensuring a secure, leak-free fit.
- Final Check: After installation, start the vehicle and check for any exhaust leaks. Listen for unusual noises.
Image: Rear view of a Dodge Durango with the Gibson Performance Exhaust system installed, showing the dual exhaust tips exiting straight out the back.
Operating Considerations
The Gibson Performance Exhaust system is designed to optimize your vehicle's performance and sound. After installation, you may notice a change in exhaust tone, which is characteristic of a performance exhaust system. The system features all-welded construction, baffled, and chambered design for efficient volume and unrestricted flow, meaning there is no packing material to deteriorate over time.
The exhaust exit is designed to be straight out the back of the vehicle.
Maintenance
The Gibson Stainless Steel Axle Back Exhaust System requires minimal maintenance due to its durable construction. Regular inspection is recommended to ensure longevity and optimal performance.
Recommended Maintenance:
- Periodic Inspection: Annually or during routine vehicle maintenance, inspect all hangers, clamps, and connections for tightness and signs of wear or corrosion.
- Cleaning: The polished T304 stainless steel tips can be cleaned with a non-abrasive metal polish to maintain their shine. Avoid harsh chemicals that may damage the finish.
- Damage Check: After driving over rough terrain or if you experience any impact to the underside of your vehicle, inspect the exhaust system for dents, cracks, or dislodged components.
Troubleshooting
If you encounter issues with your Gibson Performance Exhaust system, consider the following common troubleshooting steps:
| Symptom | Possible Cause | Solution |
|---|---|---|
| Excessive Noise/Rattle | Loose clamps or hangers; contact with vehicle chassis; damaged internal baffling. | Check and tighten all clamps and hangers. Ensure adequate clearance between exhaust components and vehicle. If baffling is suspected, contact Gibson support. |
| Exhaust Leak | Improperly tightened clamps; damaged gasket (if applicable); crack in tubing. | Inspect all connections for leaks. Tighten clamps. Replace any damaged gaskets. For cracks, professional repair may be required. |
| Misaligned Exhaust Tips | Improper initial alignment during installation; loose hangers. | Loosen clamps, adjust tip position, and re-tighten. Check and adjust hangers. |
Specifications
Key specifications for the Gibson Performance Exhaust 616006 Axle Back System:
- Model: 616006
- Brand: GIBSON
- Manufacturer: Gibson Performance Exhaust
- Tubing Diameter: 2.25 inches
- Exhaust Tips: 4 inch polished T304 stainless steel, round, dual wall, slash cut
- Exhaust Exit: Straight out the back
- Construction: All welded, baffled, and chambered for unrestricted flow (no packing)
- Material: Stainless Steel
- Item Weight: Approximately 38 pounds
- Product Dimensions: Approximately 38 x 22 x 8 inches
- Installation: Bolt-on, no welding required
Image: A logo indicating "MADE IN THE USA" with an American flag design, signifying the product's origin.
Warranty Information
The Gibson Performance Exhaust 616006 Stainless Steel Axle Back Exhaust System comes with a Lifetime Limited Warranty. This warranty covers defects in materials and workmanship under normal use and service. For specific terms, conditions, and claim procedures, please refer to the official Gibson Performance Exhaust warranty documentation or contact their customer support.
Customer Support
For further assistance, technical support, or warranty claims regarding your Gibson Performance Exhaust system, please contact Gibson Performance Exhaust directly. You can typically find their contact information on their official website or through the retailer where the product was purchased.
When contacting support, please have your product model number (616006) and purchase details readily available.
