1. Introduction
This manual provides comprehensive instructions for the safe and effective use of the Laser 5148 Engine Timing Tool. This specialized tool kit is designed to enable correct valve timing on specific 1.6 turbo petrol engines. Please read this manual thoroughly before attempting any procedures.
Product Description: This set of tools is specifically designed for setting the correct valve timing on 1.6L 16v turbo petrol engines, including those with codes N14/R56 found in Mini vehicles, and EP6 DT/DTS engines in Peugeot 207/308 and Citroën C4 models.
2. Safety Information
Always observe general workshop safety practices. Wear appropriate personal protective equipment (PPE) such as safety glasses and gloves. Ensure the vehicle is stable and secure before commencing work. Disconnect the battery if necessary to prevent accidental starting.
Warning: Incorrect engine timing can lead to severe engine damage. If unsure, consult a qualified mechanic.
3. Kit Contents
The Laser 5148 kit includes specialized components for engine timing. Familiarize yourself with each part before use.
Image: The Laser 5148 Engine Timing Tool kit, showing various metal components precisely fitted into a custom foam tray within a blue case. This image displays the complete set of tools included in the kit.
| Ref. Code | Description | OEM Ref. BMW | OEM Ref. PSA |
|---|---|---|---|
| A | Camshaft Locking Tool - Inlet | 11 9 550 | 0197-A2 |
| B | Camshaft Locking Tool - Exhaust | 11 9 551 | 0197-A1 |
| C | Camshaft Alignment Clamp | 11 9 552 | |
| D | Crankshaft Setting Pin | 11 9 590 | 0197-B |
| E | M6 Set Screws (3) |
Image: The Laser 5148 Engine Timing Tool kit presented in its durable blue plastic storage case. The case features the Laser brand logo and product model number 5148, along with key application details.
4. Setup and Preparation
Before using the timing tool, ensure the engine is at Top Dead Centre (TDC) on cylinder 1's compression stroke. Refer to the vehicle manufacturer's service manual for specific procedures on engine preparation and component removal (e.g., valve cover, crankshaft pulley).
Required Tools (Not Included):
- Torque wrench
- General hand tools (sockets, wrenches, screwdrivers)
- Vehicle-specific service manual
- If applicable, Laser Timing Chain Pre-Tensioning Tool, Part No. 5153.
5. Operating Instructions (Timing Procedure)
This section outlines the general steps for using the Laser 5148 tool. Always cross-reference with the vehicle manufacturer's specific repair instructions for precise torque values and sequence.
- Position Crankshaft: Rotate the crankshaft until the crankshaft setting pin (D) can be inserted into its corresponding hole in the crankshaft and engine block, locking the crankshaft at TDC.
- Install Camshaft Locking Tools: With the crankshaft locked, install the inlet camshaft locking tool (A) and exhaust camshaft locking tool (B) onto the respective camshafts. These tools ensure the camshafts are correctly aligned for timing.
- Use Camshaft Alignment Clamp: If applicable, use the camshaft alignment clamp (C) to hold the camshafts in position during chain or belt installation/tensioning.
- Secure Components: Use the M6 set screws (E) as required to secure the locking tools in place, preventing movement during the timing process.
- Perform Timing Adjustment: Follow the vehicle manufacturer's instructions for installing the timing chain/belt, tensioning, and verifying timing marks.
- Remove Tools: Once timing is set and verified, carefully remove all Laser 5148 tools in reverse order of installation.
- Reassemble Engine: Reassemble all removed engine components, adhering to manufacturer's torque specifications.
Note: This tool kit is designed for chain-driven petrol engines. Ensure the engine type matches the tool's application.
6. Care and Maintenance
To ensure the longevity and accuracy of your Laser 5148 Engine Timing Tool, follow these maintenance guidelines:
- Cleaning: After each use, wipe down all components with a clean, dry cloth to remove oil, grease, and debris.
- Storage: Store the tools in their original protective case in a dry, clean environment to prevent corrosion and damage.
- Inspection: Periodically inspect tools for any signs of wear, damage, or deformation. Do not use damaged tools.
- Lubrication: A light coat of rust preventative oil can be applied to metal surfaces if storing for extended periods in humid conditions.
7. Troubleshooting
This section addresses common issues encountered during engine timing procedures. For complex issues, consult a professional.
- Tool Does Not Fit:
- Verify the engine code and model year against the tool's application list.
- Ensure the engine is correctly positioned (e.g., crankshaft at TDC).
- Check for any obstructions or debris preventing proper tool seating.
- Engine Timing Still Incorrect After Using Tool:
- Re-verify all steps in the operating instructions and the vehicle manufacturer's manual.
- Ensure all locking pins and tools were securely in place during the entire procedure.
- Check for worn timing chain/belt components that may affect timing accuracy.
8. Product Specifications
| Specification | Detail |
|---|---|
| Model Number | 5148 |
| Brand | Laser |
| Applications | Mini 1.6L 16v (2006 - 2017), Peugeot 207/308, Citroën C4 (with EP6 DT/DTS engines) |
| Engine Codes | Mini N14, PSA EP6 DT/DTS |
| Tool Type | Engine Timing Tool Kit |
| Item Weight | 1.1 pounds |
| Product Dimensions | 1.93 x 5.71 x 7.48 inches |
| Manufacturer | Tool Connection (EU) |
| OEM Part Numbers | 0197A1, 0197A2, 0197B, 119551, 119590 |
9. Warranty and Support
Laser Tools products are designed and manufactured to high standards. For information regarding warranty coverage, please refer to the guarantee statement provided with your product or visit the official Laser Tools website. In case of product defects due to faulty materials or workmanship, contact the distributor or manufacturer.
Contact Information:
- Manufacturer: Tool Connection (EU)
- Website: www.lasertools.co.uk
Image: The "Made in Sheffield" logo, indicating the origin of manufacturing for this product.
