1. Introduction
This manual provides essential information for the safe and efficient operation, setup, and maintenance of your Awelco Easycraft 150 MIG/MAG/MOG Welding Machine. Please read this manual thoroughly before using the equipment to ensure proper handling and to prevent injury or damage.
2. Safety Instructions
WARNING: Welding can be dangerous. Always follow safety precautions to prevent serious injury or death.
- Electric Shock: Can kill. Do not touch live electrical parts. Wear dry, insulating gloves.
- Fumes and Gases: Can be hazardous to your health. Keep your head out of the fumes. Use enough ventilation or exhaust at the arc to keep fumes and gases away from the breathing zone.
- Arc Rays: Can burn eyes and skin. Wear a welding helmet with a proper shade of filter to protect your face and eyes when welding or watching. Wear appropriate safety glasses with side shields.
- Fire and Explosion: Welding sparks can cause fire or explosion. Keep flammable materials away from the welding area. Have a fire extinguisher nearby.
- Hot Parts: Can cause severe burns. Do not touch hot parts with bare hands.
- Magnetic Fields: Can affect pacemakers. Consult your doctor before operating.
- Always disconnect power before servicing.
- Ensure proper grounding of the welding machine.
3. Product Overview
The Awelco Easycraft 150 is a versatile welding machine designed for MIG, MAG, and MOG welding processes, utilizing flux-cored wire. It is suitable for various professional applications requiring high productivity and flexibility.
Figure 1: Front view of the Awelco Easycraft 150 welding machine, showing the control panel, welding torch, ground clamp, and included accessories like a welding mask and a spool of welding wire.
Figure 2: Side view of the Awelco Easycraft 150 welding machine, highlighting its compact design and integrated wheels for portability.
Key Components:
- Control Panel: For adjusting welding parameters.
- Welding Torch: Delivers welding wire and current to the workpiece.
- Ground Clamp: Connects to the workpiece to complete the electrical circuit.
- Wire Feed Unit: Feeds the welding wire at a controlled speed.
- Power Cable: Connects the machine to the main power supply.
4. Setup
4.1 Unpacking and Inspection
- Carefully remove the welding machine and all accessories from the packaging.
- Inspect the machine for any signs of damage during transit. If damage is found, contact your supplier immediately.
- Ensure all components listed in the packing list are present.
4.2 Power Connection
- Ensure the main power switch on the welding machine is in the "OFF" position.
- Connect the power cable to a suitable 230V, 50/60 Hz power outlet. Ensure the outlet is properly grounded and can handle the machine's power requirements (4.1 KVA at 60% duty cycle).
4.3 Wire Spool Installation
- Open the wire spool compartment.
- Place the appropriate wire spool (0.5-5 kg, Ø100-200) onto the spindle. Ensure the wire unwinds smoothly.
- Thread the welding wire through the wire feed mechanism, ensuring it passes through the correct guide tube and into the liner of the welding torch.
- Close the wire spool compartment.
4.4 Ground Clamp Connection
Attach the ground clamp securely to the workpiece or a metal workbench that is in direct electrical contact with the workpiece. A good ground connection is crucial for stable arc and safe operation.
5. Operating Instructions
5.1 Pre-Operation Checks
- Verify all connections (power, ground, wire) are secure.
- Ensure the welding area is clear of flammable materials and well-ventilated.
- Wear appropriate personal protective equipment (PPE), including a welding helmet, gloves, and protective clothing.
5.2 Setting Welding Parameters
The Awelco Easycraft 150 allows adjustment of welding current and wire feed speed. Refer to the control panel for specific settings.
- Current Adjustment: Use the current selector to set the desired amperage (35-145 A) based on the material thickness and wire diameter.
- Wire Feed Speed: Adjust the wire feed speed to match the selected current. A higher current typically requires a faster wire feed speed.
5.3 Welding Process (MIG/MAG/MOG - Flux-Cored)
- Turn on the main power switch.
- Position the welding torch approximately 10-15 mm from the workpiece.
- Press the torch trigger to initiate the arc and wire feed.
- Maintain a consistent travel speed and torch angle for an even weld bead.
- Release the trigger to stop welding.
- Allow the workpiece to cool before handling.
6. Maintenance
WARNING: Always disconnect the welding machine from the power supply before performing any maintenance.
6.1 Daily Maintenance
- Clean the welding torch nozzle and contact tip to remove spatter. Replace if worn.
- Check the ground clamp and welding cables for damage.
- Ensure the wire feed rollers are clean and free of debris.
6.2 Weekly/Monthly Maintenance
- Inspect the power cable for any cuts or fraying.
- Clean the cooling fan and ventilation openings to ensure proper airflow.
- Check the wire feed liner for blockages or wear. Replace if necessary.
6.3 Storage
Store the welding machine in a clean, dry environment, protected from dust and moisture, when not in use.
7. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| No power to machine | Power cable disconnected, faulty outlet, tripped circuit breaker | Check power cable connection, test outlet, reset circuit breaker |
| No arc | Poor ground connection, faulty contact tip, incorrect settings, no wire feed | Ensure ground clamp is secure, replace contact tip, adjust settings, check wire feed unit |
| Irregular wire feed | Kinked wire, worn liner, incorrect drive roller tension, clogged contact tip | Straighten wire, replace liner, adjust drive roller tension, clean/replace contact tip |
| Excessive spatter | Incorrect voltage/current, wrong wire feed speed, improper torch angle | Adjust welding parameters, correct torch angle |
8. Specifications
| Parameter | Value |
|---|---|
| Model | Easycraft 150 |
| Part Number | 79553 |
| Input Voltage | 230 V |
| Frequency | 50/60 Hz |
| Absorbed Power (60%) | 4.1 KVA |
| No-load Voltage | 20 - 32 V |
| Welding Current Range | 35 - 145 A |
| Duty Cycle (15%) | 145 A |
| Duty Cycle (60%) | 72.5 A |
| Duty Cycle (100%) | 56.2 A |
| Wire Spool Capacity | Ø 100 - 200 mm, 0.5 - 5 kg |
| Wire Diameter (Steel) | Ø 0.6 - 0.8 mm |
| Wire Diameter (Stainless Steel) | Ø 0.8 mm |
| Wire Diameter (Aluminum) | Ø 0.8 mm |
| Flux-Cored Wire Diameter | Ø 0.8 - 0.9 mm |
| Insulation Class | F |
| Protection Degree | IP21 |
| Dimensions (L x W x H) | 305 x 765 x 505 mm |
| Weight | 33.1 kg |
9. Warranty and Support
Information regarding warranty coverage for the Awelco Easycraft 150 welding machine is typically provided at the point of purchase or within separate documentation included with the product. Please retain your proof of purchase for warranty claims.
For technical support, spare parts, or service inquiries, please contact your authorized Awelco dealer or the manufacturer's customer service department. Refer to the product packaging or Awelco's official website for contact details.
Availability of spare parts: Information unavailable on spare parts.
