1. Introduction
This manual provides comprehensive instructions for the safe and effective operation of your DeFelsko PosiTector 6000 F1 Coating Thickness Gauge. This instrument is designed for accurate measurement of coating thickness on ferrous metal substrates. Please read this manual thoroughly before using the device to ensure proper handling and to maximize its lifespan.
2. Safety Information
Always observe the following safety precautions to prevent injury or damage to the instrument:
- Do not expose the gauge to extreme temperatures, humidity, or corrosive environments.
- Avoid dropping the instrument or subjecting it to severe impact.
- Do not attempt to disassemble or repair the gauge yourself. Refer all servicing to qualified personnel.
- Keep the probe tip clean and free from debris to ensure accurate readings.
- Use only the specified battery type (AAA) and ensure correct polarity during installation.
3. Package Contents
Verify that all items listed below are present in your DeFelsko PosiTector 6000 F1 package:
- DeFelsko PosiTector 6000 F1 Coating Thickness Gauge with Built-in Probe
- Carrying Case
- Precision Plastic Shims
- Protective Lens Shield
- Protective Rubber Holster
- Wrist Strap
- AAA Batteries (3 included)
- NIST Calibration Certificate
4. Product Overview
The DeFelsko PosiTector 6000 F1 is a robust and accurate instrument designed for measuring coating thickness. Below are key components of the gauge:
Figure 4.1: Front view of the DeFelsko PosiTector 6000 F1 showing the display, control buttons, and integrated probe.
- Display: Digital screen showing measurement readings, units, and menu options.
- Control Buttons: Used for navigation, calibration, and setting adjustments.
- Integrated Probe: The sensor at the bottom of the unit used to contact the coated surface for measurement.
- Battery Compartment: Located at the rear, for AAA batteries.
5. Setup
5.1 Battery Installation
- Locate the battery compartment cover on the back of the gauge.
- Slide the cover open.
- Insert three (3) AAA batteries, ensuring correct polarity as indicated inside the compartment.
- Close the battery compartment cover securely.
5.2 Initial Power On
Press the power button (usually the center button) to turn on the gauge. The display will illuminate and show the current measurement mode.
5.3 Attaching Wrist Strap and Holster
For added security and protection, attach the included wrist strap to the designated loop on the gauge and place the gauge into the protective rubber holster.
6. Operating Instructions
6.1 Basic Measurement
- Ensure the gauge is powered on.
- Place the probe flat on the coated surface to be measured. Ensure full contact.
- The reading will appear instantly on the display.
- Lift the probe from the surface to take another measurement.
Figure 6.1: The PosiTector 6000 F1 being used to measure coating thickness on a metal I-beam.
Figure 6.2: The PosiTector 6000 F1 being used to measure coating thickness on a curved pipe surface.
6.2 Calibration
Regular calibration ensures the accuracy of your gauge. Refer to the detailed calibration procedure in the full PosiTector 6000 manual for specific steps using the included precision plastic shims and uncoated ferrous metal substrate.
6.3 Unit Selection
The PosiTector 6000 F1 can display measurements in mils (thou) or micrometers (um). Consult the gauge's menu system (typically accessed via the center button) to switch between these units as needed.
7. Maintenance
7.1 Cleaning
- Wipe the gauge body with a soft, dry cloth.
- For the probe tip, use a soft cloth lightly dampened with isopropyl alcohol if necessary. Ensure no liquid enters the gauge.
- Do not use abrasive cleaners or solvents.
7.2 Storage
When not in use, store the PosiTector 6000 F1 in its protective carrying case in a dry, temperature-controlled environment. Remove batteries if storing for extended periods to prevent leakage.
8. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Gauge does not turn on. | Dead or incorrectly installed batteries. | Replace batteries with new AAA batteries, ensuring correct polarity. |
| Inaccurate readings. | Probe tip dirty; improper calibration; surface not flat. | Clean probe tip; perform calibration; ensure probe is flat on surface. |
| Display shows "---". | No contact with ferrous substrate; measurement out of range. | Ensure probe is on a ferrous metal; check if coating thickness exceeds gauge's range. |
If the problem persists after attempting these solutions, please contact DeFelsko customer support.
9. Specifications
- Maximum Thickness Measured: 60 mil (1500 um)
- Minimum Thickness Measured: 0 mil
- Thickness Measurement Accuracy: +(0.05 mil + 1 Percent) Up to 2 mil; +(0.1 mil + 1 Percent) greater than 2 mils
- Calibration Certificate Type: NIST
- Display Type: Digital
- Number of Records Stored: 1,000
- Testing Method: Magnetic
- Compatible Material: Ferrous Metal
- Power Source: 3 AAA batteries (included)
- Product Dimensions: 9 x 5 x 3 inches
- Item Weight: 1 Pound
- Model Number: F1
- ASIN: B0052P4B7G
- Manufacturer: Defelsko
10. Warranty and Support
DeFelsko products are known for their quality and reliability. For detailed warranty information and technical support, please refer to the official DeFelsko website or contact their customer service department directly. Keep your purchase receipt and the NIST Calibration Certificate for warranty claims.
Contact Information: Please visit www.defelsko.com for the latest support resources and contact details.
