1. Introduction
This manual provides essential information for the proper installation, operation, and maintenance of your Weathermatic BlackBullet MAX Inline Valve with Flow Control, model 11024FCR-10D. This valve is designed for use in automatic irrigation systems to control water flow to specific zones. It features a 1-inch Female Pipe Thread (FPT) connection, operates on 24VAC, and is rated for up to 225 PSI.
The unique reverse flow porting design ensures equal pressure distribution on both sides of the diaphragm, minimizing stress and preventing stretching, which contributes to the valve's durability and reliable performance.
Image 1.1: Weathermatic BlackBullet MAX Inline Valve (Model 11024FCR-10D). This image displays the main product, a black-colored inline valve with a solenoid and flow control knob, designed for irrigation systems.
2. Safety Information
- Always turn off the main water supply before installing or servicing the valve.
- Disconnect power to the irrigation controller before performing any electrical wiring.
- Ensure all electrical connections are waterproof and comply with local electrical codes.
- Do not exceed the maximum operating pressure of 225 PSI.
- Wear appropriate personal protective equipment (PPE) during installation and maintenance.
- Keep children and pets away from the installation area.
3. Setup and Installation
3.1 Pre-Installation Checks
- Verify that the valve size (1 inch) matches your irrigation system's pipe size.
- Confirm that your irrigation controller provides 24VAC power.
- Ensure you have the necessary tools: pipe wrench, thread sealant, wire strippers, waterproof wire connectors.
3.2 Installation Steps
- Turn off Water Supply: Locate and close the main water shut-off valve to your irrigation system.
- Identify Flow Direction: The valve body typically has an arrow indicating the direction of water flow. Install the valve so that this arrow aligns with the direction of water flow in your pipe.
- Connect to Piping: Apply thread sealant (e.g., PTFE tape or pipe dope) to the male pipe threads. Carefully thread the valve onto the pipes, ensuring a watertight seal. Do not overtighten. The valve features 1-inch National Pipe Tapered (NPT) inlet and a 1-inch Flange outlet.
- Wire the Solenoid: Connect the two wires from the valve's solenoid to your irrigation controller's common wire and the specific zone wire. Use waterproof wire connectors to protect against moisture. This valve operates on 24VAC.
- Test Connections: Slowly turn on the main water supply and check for leaks.
- Test Electrical Operation: Restore power to the irrigation controller and manually activate the zone to which the valve is connected to ensure it opens and closes correctly.
4. Operation
4.1 Automatic Operation
The Weathermatic BlackBullet MAX Inline Valve is designed to be controlled by an automatic irrigation controller. When the controller sends a 24VAC signal to the valve's solenoid, the valve will open, allowing water to flow to the designated irrigation zone. When the signal is removed, the valve will close.
4.2 Manual Operation
Most inline valves include a manual bleed screw or lever. To manually open the valve, turn the bleed screw counter-clockwise or activate the lever. To close it, turn the bleed screw clockwise or return the lever to its original position. This feature is useful for testing or flushing the system without using the controller.
4.3 Flow Control Adjustment
The valve is equipped with a flow control knob. This knob allows you to manually adjust the amount of water flowing through the valve. Turning the knob clockwise will reduce flow, and turning it counter-clockwise will increase flow. This is useful for fine-tuning the water output to specific zones or for reducing water hammer. Always adjust flow control gradually.
5. Maintenance
- Regular Inspection: Periodically inspect the valve for any signs of leaks, cracks, or damage. Check wire connections for corrosion or loose contacts.
- Diaphragm Cleaning: If the valve fails to open or close properly, debris may be lodged in the diaphragm. Turn off the water supply, carefully remove the top bonnet (usually with screws), clean the diaphragm and valve seat, and reassemble. Ensure the diaphragm is seated correctly.
- Winterization: In regions subject to freezing temperatures, it is crucial to properly winterize your irrigation system, including the valves. This typically involves shutting off the main water supply, draining all water from the pipes and valves, and potentially using an air compressor to blow out remaining water. Consult local guidelines for specific winterization procedures.
6. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Valve does not open |
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| Valve does not close |
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| Water leaks from valve |
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| Low flow through valve |
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7. Specifications
- Model: 11024FCR-10D
- Brand: Weathermatic
- Material: Plastic
- Inlet Connection Size: 1 Inch
- Inlet Connection Type: National Pipe Tapered (NPT)
- Outlet Connection Size: 1 Inch
- Outlet Connection Type: Flange
- Maximum Operating Pressure: 225 PSI (Pound per Square Inch)
- Number of Ports: 2
- Power Requirement: 24VAC
- Item Weight: 1 pound
- Certifications: ASME B16.34, ASSE 1001
8. Warranty and Support
For warranty information and technical support, please refer to the official Weathermatic website or contact their customer service department. Keep your purchase receipt as proof of purchase for any warranty claims.
Weathermatic Contact Information:
- Website: www.weathermatic.com
- Refer to the website for current contact numbers and support resources.
