Fabtech FTS22135 Component Box Suspension System Instruction Manual

Introduction

This manual provides essential information for the proper installation, maintenance, and safe operation of your Fabtech FTS22135 Component Box. This component is designed as an integral part of a complete suspension lift system for off-road vehicles. Adherence to these instructions will ensure optimal performance and longevity of the product.

Safety Information

WARNING: Improper installation or use of this product can lead to serious injury, death, or vehicle damage. Always follow these safety guidelines:

• Professional Installation Recommended: Installation should be performed by a certified automotive technician with experience in suspension systems.
• Read All Instructions: Thoroughly read and understand all instructions before beginning installation.
• Use Proper Tools: Ensure you have all necessary tools and equipment, including appropriate safety gear.
• Secure Vehicle: Always support the vehicle securely on jack stands or a lift. Never work under a vehicle supported only by a jack.
• Torque Specifications: Adhere strictly to all specified torque values for fasteners. Re-check torque after the first 500 miles and periodically thereafter.
• Wheel Alignment: A professional wheel alignment is required immediately after installation to prevent premature tire wear and ensure safe vehicle handling.
• Check for Clearance: Verify adequate clearance for all suspension and steering components throughout the full range of motion.
• Proposition 65 Warning: This product may contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Package Contents

Before beginning installation, carefully unpack all components and compare them against the list below and the provided image to ensure everything is present and undamaged. If any parts are missing or damaged, contact Fabtech customer support immediately.

Image: All components of the Fabtech FTS22135 Component Box laid out. This includes various brackets, crossmembers, spindles, U-bolts, and other hardware necessary for a suspension lift system.

The Fabtech FTS22135 Component Box typically includes:

• Spacer Kit (as specified in product details)
• Various fabricated steel brackets and crossmembers
• Steering knuckles or spindles
• U-bolts and associated hardware
• Additional mounting hardware and fasteners
• Instruction sheet (this document)

Setup and Installation

This section provides a general overview of the installation process. Refer to the detailed instructions provided with your complete Fabtech suspension system for vehicle-specific steps and torque specifications. Professional installation is strongly recommended.

1. Vehicle Preparation: Park the vehicle on a level surface. Engage the parking brake. Lift the front of the vehicle and support it securely with jack stands under the frame. Remove the front wheels.
2. Disassembly: Carefully remove existing suspension components as per your vehicle-specific instructions. This may include shocks, coil springs, control arms, and steering knuckles.
3. Component Box Installation: Install the new Fabtech FTS22135 components, such as crossmembers, spindles, and brackets, following the specific sequence and hardware usage outlined in your complete lift kit instructions. Ensure all components are oriented correctly.
4. Fastener Torque: Hand-tighten all fasteners initially. Once all components are in place, torque all bolts and nuts to the manufacturer's specified values. Do not overtighten.
5. Reassembly: Reinstall any removed components, such as shocks and coil springs, according to the lift kit instructions.
6. Final Checks: Reinstall wheels and lower the vehicle. Bounce the vehicle to settle the suspension. Re-check all fasteners for proper torque.
7. Professional Alignment: Immediately after installation, have a professional alignment performed to ensure correct steering geometry and prevent tire wear.

Operation

Once properly installed, the Fabtech FTS22135 Component Box functions as an integral part of your vehicle's modified suspension system. It is designed to provide the necessary structural support and geometry correction for increased ride height and improved off-road performance. Always operate your vehicle responsibly and be aware of its altered handling characteristics due to the lift.

Maintenance

Regular inspection and maintenance are crucial for the safety and longevity of your suspension system. Perform the following checks periodically:

• Fastener Torque: Re-check the torque on all suspension fasteners after the first 500 miles of driving and then every 3,000 to 5,000 miles, or after severe off-road use.
• Component Inspection: Visually inspect all Fabtech components for signs of wear, damage, cracks, or corrosion. Pay close attention to welds and stress points.
• Bushings and Joints: Check all bushings and ball joints for excessive play or deterioration. Replace as necessary.
• Cleanliness: Keep suspension components clean, especially after off-road excursions, to prevent dirt and debris buildup that can accelerate wear.

Troubleshooting

If you experience issues after installing the Fabtech FTS22135 Component Box, consider the following common problems and solutions:

• Unusual Noises (Clunking, Squeaking):
  • Check all fasteners for proper torque.
  • Inspect for components rubbing against each other or the frame.
  • Examine bushings for wear or improper seating.
• Poor Handling or Steering:
  • Verify that a professional wheel alignment was performed after installation.
  • Check tire pressure.
  • Inspect steering components for looseness or damage.
• Uneven Ride Height:
  • Ensure all components are installed correctly and on the correct sides of the vehicle.
  • Verify that the correct components for your specific vehicle model were used.

If problems persist, contact Fabtech customer support or a qualified automotive technician.

Specifications

Warranty Information

Fabtech products are backed by a limited warranty against defects in material and workmanship. The specific terms and duration of the warranty may vary. For complete and up-to-date warranty information, please refer to the official Fabtech website or contact their customer support directly. Keep your proof of purchase for any warranty claims.

Customer Support

For technical assistance, parts inquiries, or warranty claims related to your Fabtech FTS22135 Component Box, please contact Fabtech customer support. You can typically find contact information, including phone numbers and email addresses, on the official Fabtech website. Always have your product model number (FTS22135) and purchase details ready when contacting support.