Introduction
This instruction manual provides essential information for the safe and effective operation, setup, and maintenance of the Greenlee 05646 Cross Pulling Bar. Please read this manual thoroughly before using the product and retain it for future reference. Understanding these instructions will help ensure proper function and extend the lifespan of your tool.
Safety Information
WARNING: Failure to follow these safety instructions may result in serious injury or property damage.
- Always wear appropriate personal protective equipment (PPE), such as safety glasses and gloves, when using this tool.
- Inspect the tool for any damage or wear before each use. Do not use if damaged.
- Ensure a stable footing and proper balance when applying force to the bar.
- Do not modify the tool in any way.
- Keep hands and other body parts clear of pinch points and potential impact areas.
- Store the tool in a dry, secure location away from children and unauthorized users.
Product Overview

Figure 1: Greenlee 05646 Cross Pulling Bar. This image displays the general appearance of the Greenlee 05646 Cross Pulling Bar, a robust metal tool designed for leverage and pulling tasks.
The Greenlee 05646 is a manual cross pulling bar constructed from durable metal. It is designed for applications requiring significant leverage for pulling, prying, or positioning objects. Its robust construction ensures reliability in demanding work environments.
Setup
The Greenlee 05646 Cross Pulling Bar is a manual tool and requires no assembly or complex setup. It is ready for use directly out of its packaging.
- Unpacking: Carefully remove the pulling bar from its packaging.
- Inspection: Before first use, visually inspect the entire bar for any signs of shipping damage, such as bends, cracks, or deformities. Ensure all surfaces are smooth and free of sharp burrs that could cause injury.
- Cleaning: If necessary, wipe the bar with a clean, dry cloth to remove any dust or residue from manufacturing or packaging.
Operating Instructions
The Greenlee 05646 Cross Pulling Bar is operated manually. Always assess the task and ensure the tool is appropriate for the intended application.
- Identify the Application: Determine the specific task, such as prying, lifting, or positioning.
- Positioning the Bar: Place the appropriate end of the pulling bar against the object to be moved or pried. Ensure a secure and stable contact point to prevent slipping.
- Applying Leverage: Apply steady, controlled force to the opposite end of the bar. Use your body weight and strength efficiently, maintaining balance and a firm grip. Avoid sudden jerking motions.
- Repositioning: For larger movements, reposition the bar as needed to continue applying force.
- Safety First: Always be aware of your surroundings and potential hazards. Ensure no one is in the path of the object being moved or the bar itself.
Note: This tool is designed for manual operation. Do not use with power tools or extenders that could exceed the tool's design limits.
Maintenance
Proper maintenance ensures the longevity and safe operation of your Greenlee 05646 Cross Pulling Bar.
- Cleaning: After each use, wipe the bar clean of any dirt, grease, or debris using a dry or slightly damp cloth.
- Inspection: Regularly inspect the bar for signs of wear, bending, cracks, or corrosion. Pay close attention to the working ends.
- Storage: Store the pulling bar in a dry environment to prevent rust. Hang it or place it in a designated tool storage area where it will not be damaged or cause injury.
- Rust Prevention: If storing for extended periods in humid conditions, a light coating of rust-preventative oil can be applied.
Troubleshooting
The Greenlee 05646 Cross Pulling Bar is a simple, robust tool. Most issues relate to improper use or wear.
| Problem | Possible Cause | Solution |
|---|---|---|
| Tool slips during use. | Improper positioning; greasy/dirty contact surface; worn tip. | Ensure secure contact point. Clean surfaces. Replace tool if tip is excessively worn. |
| Bar bends or deforms. | Excessive force applied; incorrect application for tool size/strength. | Do not exceed tool's intended limits. Use a larger or more appropriate tool for heavy-duty tasks. Discontinue use if bent. |
| Rust appears on surface. | Exposure to moisture; improper storage. | Clean and dry the tool. Store in a dry environment. Apply rust-preventative oil. |
Specifications
- Model: 05646
- Brand: Greenlee
- Material: Metal
- Color: Multicolor
- Operation Mode: Manual
- Item Weight: 9.05 pounds
- Product Dimensions: 20.2 x 9.4 x 7.6 inches
- Included Components: 1 Greenlee Branded Product
- Batteries Required: No
- UPC: 783310056461
Warranty and Support
For information regarding warranty coverage, product support, or to purchase replacement parts, please refer to the official Greenlee website or contact Greenlee customer service directly. Keep your purchase receipt as proof of ownership.
Manufacturer: Greenlee Tools, Inc.
Website: www.greenlee.com





