Fiamma 98655-741
Fiamma F45 S - F45 L - Zip Kit Ford Transit (High Roof) Instruction Manual
Model: 98655-741
Brand: Fiamma
Product Overview
This instruction manual provides detailed guidance for the installation, operation, and maintenance of the Fiamma F45 S - F45 L - Zip Kit, specifically designed for Ford Transit High Roof vehicles. This adapter kit facilitates the secure mounting of compatible Fiamma F45 S and F45 L awnings.
The kit includes all necessary components for a robust and reliable attachment, ensuring proper function and longevity of your awning system. Please read all instructions carefully before beginning installation.
Safety Information
- Always follow local regulations and safety standards during installation and use.
- Ensure all fasteners are tightened to the specified torque values to prevent loosening during vehicle operation.
- Regularly inspect the kit and awning for any signs of wear, damage, or loose connections.
- If unsure about any step, consult a qualified professional.
Package Contents
Verify that all components are present before starting the installation. Refer to the packing list provided with your kit.
- Mounting Brackets (specific to Ford Transit High Roof)
- Fasteners (bolts, nuts, washers)
- Sealing Gaskets
- Instruction Manual (this document)
Setup and Installation
This section details the steps required to properly install the Fiamma F45 S - F45 L - Zip Kit on your Ford Transit High Roof vehicle.
Tools Required:
- Drill
- Drill bits (appropriate size for fasteners)
- Wrenches/Sockets
- Measuring Tape
- Marker
- Sealant (weather-resistant)
Installation Steps:
- Prepare the Mounting Surface: Clean the area on the vehicle's roof or side where the brackets will be installed. Ensure it is free of dirt, grease, and debris. Mark the precise drilling locations according to the vehicle-specific template or measurements provided in the awning's main manual.
- Drill Pilot Holes: Carefully drill pilot holes at the marked locations. Ensure the drill bit size is appropriate for the fasteners to be used, preventing damage to the vehicle structure.
- Apply Sealant: Apply a generous amount of weather-resistant sealant around each drilled hole to prevent water ingress. This is crucial for protecting the vehicle's interior from moisture.
- Attach Mounting Brackets: Position the adapter brackets over the drilled holes. Secure them using the provided fasteners. Tighten all bolts firmly, but do not overtighten to avoid stripping threads or damaging components.
- Mount the Awning: Once the adapter brackets are securely installed, proceed to mount your Fiamma F45 S or F45 L awning onto these brackets. Follow the specific instructions provided in your awning's user manual for this step.
- Final Inspection: After installation, double-check all connections and fasteners to ensure they are secure. Verify that the awning operates smoothly and is properly aligned.

Figure 1: Cross-sectional diagram illustrating the secure attachment of the Fiamma mounting bracket to the vehicle's wall. The diagram highlights the use of screws for fastening and the application of sealant (red line) to ensure a watertight seal between the bracket and the vehicle body. The blue line represents the vehicle's exterior surface, and the grey block represents the internal structural support.
Operating Instructions
This kit is an adapter for mounting Fiamma F45 S and F45 L awnings. The operation of the awning itself is detailed in the specific awning's instruction manual. This kit does not have operational components.
Maintenance
Regular maintenance of the adapter kit ensures its longevity and the safe operation of your awning.
- Periodic Inspection: Annually, or before long trips, inspect all mounting points and fasteners for tightness. Vibrations during travel can cause fasteners to loosen over time.
- Check for Corrosion: Inspect the brackets and fasteners for any signs of rust or corrosion, especially in coastal or humid environments. Clean and treat any affected areas promptly.
- Sealant Integrity: Check the sealant around the mounting points for cracks or deterioration. Reapply sealant as necessary to maintain a watertight seal.
- Cleanliness: Keep the brackets free from dirt and debris. A simple wash with mild soap and water is usually sufficient.
Troubleshooting
This section addresses common issues related to the adapter kit. For awning-specific issues, refer to your awning's manual.
| Problem | Possible Cause | Solution |
|---|---|---|
| Awning feels loose after installation. | Loose mounting bolts or improper installation. | Check all fasteners on the adapter kit and awning for tightness. Ensure they are torqued to specifications. Re-read installation steps. |
| Water leaking around mounting points. | Compromised sealant or insufficient sealant application. | Inspect sealant for cracks or gaps. Clean the area and reapply a high-quality, weather-resistant sealant around all mounting holes and bracket edges. |
| Brackets show signs of rust. | Exposure to harsh weather or lack of protective coating. | Clean rusted areas thoroughly. Apply a rust-inhibiting primer and paint suitable for outdoor use. Consider applying a protective wax or coating periodically. |
Specifications
- Model: Fiamma F45 S - F45 L - Zip Kit Ford Transit (High Roof)
- Part Number: 98655-741
- Brand: Fiamma
- Compatibility: Fiamma F45 S and F45 L awnings, Ford Transit High Roof vehicles
- Dimensions: 42.6 x 22.5 x 5.6 cm
- Weight: 1.13 kg
- Material: Durable materials (e.g., aluminum, steel, high-grade plastics)
Warranty Information
For specific warranty details regarding the Fiamma F45 S - F45 L - Zip Kit, please refer to the warranty card included with your product or visit the official Fiamma website. Warranty terms typically cover manufacturing defects under normal use conditions.
Customer Support
If you require further assistance or have questions not covered in this manual, please contact Fiamma customer support through their official website or authorized dealers. When contacting support, please have your product model number (98655-741) and purchase details ready.
For more information, visit: www.fiamma.it
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