Intermatic RC2163BFE Pool/Spa Combination Control System User Manual

1. Introduction

This manual provides essential information for the safe installation, operation, and maintenance of the Intermatic RC2163BFE Pool/Spa Combination Control System. This system is designed to remotely manage the ON/OFF timing of pool and spa loads, including the automatic switching of valves between pool and spa modes. It integrates a digital override timer and comes with two PE24VA 24-Volt valve actuators.

2. Safety Information

WARNING: Risk of Electric Shock. This product must be installed by a qualified electrician in accordance with all national and local electrical codes. Disconnect power at the circuit breaker before installing or servicing this control system.

Proposition 65 Warning: This product may contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.

• Always ensure the power supply is disconnected before performing any work on the unit.
• Do not operate the system if any part is damaged or if water is present inside the enclosure.
• Ensure proper grounding to prevent electrical hazards.
• Keep the enclosure door securely latched to protect internal components from environmental elements.

3. Product Overview and Features

The Intermatic RC2163BFE system provides comprehensive control for pool and spa combinations. Key features include:

• Remote Control: Manages ON/OFF timing of pool/spa loads from a distance.
• Integrated Actuators: Includes two PE24VA 24-Volt valve actuators for automatic switching between pool and spa modes.
• Versatile Operation: Supports various control methods including a spring-wound timer, toggle switch, wireless receiver/transmitter, or an advanced Ascend Smart In-Wall timer (sold separately).
• Efficient Heater Control: Features a 3-wire heater control system for optimal water temperature management.
• Digital Override Timer: Provides precise control for spa mode usage.
• Durable Enclosure: Housed in a heavy-duty Type 3R metal indoor/outdoor load center with eight breaker spaces for protection and expansion.

Figure 1: Intermatic RC2163BFE Control System with door open, revealing the digital timer, control switches, breaker spaces, and two valve actuators.

Figure 2: Internal view of the Intermatic RC2163BFE Control System, highlighting the wiring diagram and operational labels on the inside of the door.

4. Installation

Installation of the Intermatic RC2163BFE system requires electrical expertise. It is strongly recommended that a qualified, licensed electrician perform the installation to ensure compliance with all applicable electrical codes and safety standards.

• Mounting: Securely mount the Type 3R metal load center in a suitable outdoor or indoor location, away from direct water spray and excessive heat.
• Wiring: Connect the main power supply to the load center. Refer to the detailed wiring diagram located on the inside of the enclosure door (see Figure 2) for specific connections of the filter pump, heater, and other pool/spa equipment.
• Breaker Installation: Utilize the eight available breaker spaces for necessary circuit protection for your pool/spa equipment.
• Actuator Installation: Install the two PE24VA valve actuators onto the appropriate pool/spa valves. Connect the actuator wiring to the control system as per the wiring diagram.
• Heater Control: Connect the 3-wire heater control system to your pool/spa heater according to the heater manufacturer's instructions and the RC2163BFE wiring diagram.

Important: Before energizing the system, double-check all wiring connections for correctness and security. Ensure proper grounding.

5. Setup

After successful installation and power-up, configure the system for your specific pool/spa operation.

1. Set Current Time: Use the digital timer interface to set the current time of day. Refer to the timer's specific instructions for detailed programming steps.
2. Program ON/OFF Cycles: Program the desired ON/OFF times for your pool filter pump and other connected loads. The timer allows for 24-hour scheduling.
3. Configure Pool/Spa Modes: The system includes a switch to select between Pool and Spa modes. Ensure the valve actuators are correctly calibrated to align with these modes.
4. Heater Temperature Settings: If connected to a dual thermostat heater/heat pump, set the desired pool and spa temperatures on the heater unit itself. The RC2163BFE will signal the heater to switch between these pre-set temperatures based on the selected mode.

6. Operating Instructions

The RC2163BFE system offers flexible control options:

• Automatic Operation: Once programmed, the system will automatically control the ON/OFF cycles of your pool/spa equipment and switch valve actuators according to the set schedule.
• Manual Override: The digital timer typically includes a manual override function to temporarily turn loads ON or OFF outside of the programmed schedule.
• Spa Mode Digital Override: To activate spa mode and its associated settings (e.g., heater temperature, specific pump cycles), use the dedicated digital override timer. This allows for temporary activation of spa functions without altering the main pool schedule.
• Remote Control (if applicable): If a wireless receiver/transmitter or Ascend Smart In-Wall timer is integrated, follow their respective instructions for remote operation of the system.

7. Maintenance

Regular maintenance ensures the longevity and reliable operation of your control system.

• Enclosure Inspection: Periodically inspect the metal enclosure for any signs of damage, corrosion, or water ingress. Ensure the door latch is secure.
• Wiring Check: Annually, or if issues arise, have a qualified electrician inspect all wiring connections for tightness and integrity.
• Actuator Check: Observe the valve actuators during mode changes to ensure smooth and complete rotation of the valves. Clean any debris that might impede their movement.
• Timer Battery (if applicable): Some digital timers may have a backup battery. Consult the timer's specific manual for battery replacement procedures if the time display is lost during power outages.
• Cleaning: Keep the exterior of the enclosure clean and free of dust and debris. Do not use harsh chemicals or abrasive cleaners.

8. Troubleshooting

If the Intermatic RC2163BFE system is not functioning as expected, consider the following:

• No Power: Check the main circuit breaker supplying power to the unit. Ensure it is in the "ON" position. Verify all internal connections are secure.
• Timer Not Operating: Ensure the digital timer is correctly programmed and the current time is set. Check for any manual override settings that might be active.
• Actuators Not Switching: Verify that the actuators are receiving power and that their wiring is intact. Check for any obstructions in the valves. Ensure the system is in the correct mode (Pool/Spa) for the desired valve position.
• Heater Not Responding: Confirm the heater is powered and its thermostat settings are correct. Check the 3-wire connection between the control system and the heater.
• System Malfunction (e.g., "Wrong Board fitted"): In rare cases, a manufacturing defect such as an incorrect or faulty internal board may be present. If initial troubleshooting steps do not resolve the issue, contact Intermatic customer support or a qualified service technician for diagnosis and potential warranty service.

For complex issues, it is recommended to contact a qualified pool/spa service technician or Intermatic customer support.

9. Specifications

10. Warranty and Support

Warranty: The Intermatic RC2163BFE Pool/Spa Combination Control System is covered by a 1-year warranty. This warranty typically covers replacement of the unit but does not include labor costs for removal or reinstallation.

For detailed warranty terms and conditions, or to obtain technical support, please contact Intermatic customer service directly. You can find their contact information on the official Intermatic website or within the product packaging.

Manufacturer: Intermatic
Website: www.intermatic.com