Thule 1267 Roof Rack Fitting Kit Instruction Manual

1. Introduction

This manual provides essential information for the correct installation, safe operation, and proper maintenance of your Thule 1267 Roof Rack Fitting Kit. Please read these instructions thoroughly before attempting installation or use to ensure safety and optimal performance.

The Thule 1267 fitting kit is designed to integrate with Thule roof bar systems, allowing for secure attachment to specific vehicle models. This kit is specifically compatible with the TOYOTA Alphard 5-dr MPV, models from 2002 to 2008.

2. Important Safety Information

• For your safety and the safety of others, the roof rack system must be correctly and securely fixed to your vehicle before any use.
• Always verify that all components are properly tightened and secured before driving, especially after initial installation and before each trip.
• Do not exceed the maximum permissible load of 70 kg (154 lbs) for the Thule roof bars, or the maximum weight specified by your vehicle manufacturer for its roof, whichever is lower. Overloading can lead to serious accidents.
• Ensure the roof rack and any loaded items do not obstruct the driver's view or interfere with vehicle operation.
• Regularly inspect the roof rack system for any signs of wear, damage, or corrosion. Replace damaged parts immediately.
• Adjust driving speed to suit road conditions, especially when carrying loads on the roof. Be aware of increased vehicle height and potential changes in handling.

3. Package Contents

The Thule 1267 Roof Rack Fitting Kit typically includes four specialized components designed to interface between your vehicle's roof and Thule roof bars. Please ensure all parts are present and undamaged before proceeding with installation.

This image shows the black cardboard packaging box for the Thule 1267 Roof Rack Kit. The Thule logo is prominently displayed on the front and top of the box. The word 'KIT' is visible on the lower front, indicating the product type.

4. Setup and Installation

The Thule 1267 fitting kit is designed for ease of assembly, which is crucial for user convenience and safety. Follow these general steps for installation. Refer to the detailed graphical instructions included with your specific Thule roof bar system for precise, step-by-step guidance.

1. Prepare Your Vehicle: Ensure the roof of your TOYOTA Alphard (2002-2008) is clean and free from debris where the fitting kit will attach.
2. Identify Mounting Points: Locate the designated mounting points on your vehicle's roof. The Thule 1267 kit is designed to fit these specific points without causing scratches or marks when installed correctly.
3. Assemble Fitting Kit Components: Attach the Thule 1267 fitting kit components to the Thule foot packs according to the instructions provided with your foot pack and roof bars.
4. Position Roof Bars: Carefully place the assembled roof bar system onto your vehicle's roof, aligning the fitting kit components with the identified mounting points.
5. Secure the System: Tighten all fasteners evenly and securely. Double-check that the roof rack system is firmly attached and does not move. Do not overtighten, but ensure there is no play.
6. Final Check: After installation, gently pull and push on the roof bars to confirm they are securely fastened. Repeat this check after a short drive.

Note: Incorrect installation can lead to product failure, vehicle damage, or accidents. If you are unsure about any step, consult a professional installer or Thule support.

5. Operating Your Thule Roof Rack System

Once the Thule 1267 fitting kit and associated roof bars are correctly installed, you can begin using your roof rack system for transport. Always adhere to the following guidelines:

• Load Distribution: Distribute the load evenly across the roof bars. Place heavier items at the bottom and center of the load.
• Secure Loads: Always use appropriate straps, nets, or other Thule accessories to securely fasten all items to the roof bars. Ensure no items can shift, slide, or fall off during transit.
• Check Clearance: Be mindful of increased vehicle height when entering garages, car washes, or areas with low overhead clearance.
• Regular Checks: Periodically check the security of the load and the roof rack system during long journeys.
• Aerodynamics: Consider the aerodynamic impact of your load. Large or irregularly shaped items can affect fuel consumption and vehicle stability.

6. Maintenance

Proper maintenance will extend the life of your Thule 1267 Roof Rack Fitting Kit and ensure continued safe operation.

• Cleaning: Clean the fitting kit components and roof bars regularly with mild soap and water. Avoid harsh chemicals or abrasive cleaners that could damage the finish or materials.
• Inspection: Routinely inspect all parts for wear, cracks, corrosion, or deformation. Pay close attention to rubber pads, clamps, and bolts.
• Lubrication: If any moving parts or locks are present (depending on your full roof rack system), lubricate them periodically as recommended by Thule.
• Storage: When not in use, consider removing the roof rack system to reduce wind noise and improve fuel efficiency. Store components in a dry, protected area.

7. Troubleshooting

If you encounter issues with your Thule 1267 Roof Rack Fitting Kit, consider the following common solutions:

• Loose Fit: If the roof rack feels loose, re-check all tightening points. Ensure you have followed the installation instructions precisely and that the kit is compatible with your specific vehicle model and year.
• Excessive Noise: Wind noise can occur. Ensure all components are tightly secured. Check if any accessories are incorrectly mounted or if the load is causing aerodynamic disturbance.
• Scratches/Marks: If marks appear on your vehicle, it may indicate incorrect installation, overtightening, or debris trapped between the kit and the vehicle surface. Remove the kit, clean the area, and reinstall carefully.
• Missing Parts: If any parts are missing from the kit upon unboxing, contact your retailer or Thule customer support immediately.

8. Specifications

9. Warranty and Support

Thule products are rigorously tested and are subject to strict quality controls. For information regarding warranty coverage, product support, or to purchase replacement parts, please visit the official Thule website or contact your authorized Thule dealer. Keep your proof of purchase for warranty claims.

For further assistance, please refer to the contact information provided on the official Thule website: www.thule.com