Introduction
This manual provides essential information for the proper installation, operation, and maintenance of your Dorman H621019 Rear Brake Hose. Adhering to these instructions will help ensure the safety and longevity of the product and your vehicle's braking system. Please read this manual thoroughly before beginning any work.
Safety Precautions
Working on a vehicle's braking system requires specialized knowledge and tools. Improper installation or maintenance can lead to brake failure, resulting in serious injury or death. It is highly recommended that installation be performed by a qualified automotive technician.
- Always wear appropriate personal protective equipment, including safety glasses and gloves.
- Ensure the vehicle is securely supported on jack stands on a level surface before working underneath it. Never rely solely on a jack.
- Use the correct tools for the job.
- Brake fluid is corrosive. Avoid contact with skin and painted surfaces. Dispose of used brake fluid responsibly.
- Never reuse old brake fluid.
- After installation, thoroughly bleed the brake system to remove all air.
- Test the brakes in a safe area at low speed before operating the vehicle on public roads.
Package Contents
Verify that all components are present and undamaged before beginning installation.
- 1x Dorman H621019 Rear Brake Hydraulic Hose
Installation Instructions
These are general instructions. Always refer to your vehicle's specific service manual for detailed procedures and torque specifications.
- Prepare the Vehicle: Park the vehicle on a level surface, engage the parking brake, and block the wheels. Raise the vehicle and support it securely with jack stands. Remove the wheel(s) to access the brake hose.
- Drain Brake Fluid (Optional but Recommended): If replacing multiple components or performing a full fluid flush, drain the brake fluid from the master cylinder. Otherwise, be prepared for fluid loss during hose removal.
- Remove the Old Brake Hose:
- Locate the rear brake hose to be replaced.
- Using a flare nut wrench, carefully loosen and disconnect the brake line from the hose fitting at both ends (caliper/wheel cylinder and chassis).
- Remove any retaining clips or brackets securing the hose to the vehicle.
- Remove the old brake hose. Be prepared for brake fluid to leak out.
- Install the New Brake Hose:
- Position the new Dorman H621019 brake hose, ensuring it follows the original routing and does not twist or kink.
- Secure the hose with any retaining clips or brackets, ensuring proper orientation.
- Connect the brake line to the hose fitting at the chassis end. Hand-tighten first, then use a flare nut wrench to tighten to the manufacturer's specified torque.
- Connect the hose to the caliper or wheel cylinder. Hand-tighten first, then use a flare nut wrench to tighten to the manufacturer's specified torque.
Image 1: The Dorman H621019 Rear Brake Hose. This image shows the complete brake hose assembly, including the flexible rubber hose section and the metal end fittings.
Image 2: Close-up view of one end of the Dorman H621019 brake hose, showing the metal fitting and the attached retaining clip. This end typically connects to the vehicle's chassis brake line.
Image 3: Close-up view of the other end of the Dorman H621019 brake hose, featuring a banjo-style fitting. This end typically connects to the brake caliper or wheel cylinder. - Refill and Bleed the Brake System: Refill the master cylinder with new, clean brake fluid of the correct type for your vehicle. Bleed the brake system according to your vehicle manufacturer's instructions to remove all air. This usually involves opening bleed screws at each wheel while a helper depresses the brake pedal.
- Inspect and Test: Double-check all connections for leaks. Ensure the brake hose has adequate clearance from moving parts and is not twisted or stretched. With the vehicle still on jack stands, manually operate the brake pedal several times to build pressure. Check for leaks again. Lower the vehicle and perform a road test in a safe area at low speeds, checking for proper brake function and pedal feel.
Operation
The Dorman H621019 Rear Brake Hose is a critical component of your vehicle's hydraulic braking system. It transmits hydraulic pressure from the brake lines to the brake caliper or wheel cylinder, allowing the brake pads or shoes to engage and slow down or stop the vehicle. Its flexible design accommodates suspension movement while maintaining consistent brake fluid flow.
Maintenance
Regular inspection of your brake hoses is crucial for safe vehicle operation.
- Visual Inspection: Periodically inspect the brake hoses for signs of wear, cracks, bulges, leaks, or chafing. Check for any signs of corrosion on the metal fittings.
- Fluid Leaks: Any visible brake fluid leaks around the hose or its connections indicate a serious problem that requires immediate attention.
- Damage: If the hose appears damaged, kinked, or has any signs of deterioration, it must be replaced immediately.
- Fluid Flush: Follow your vehicle manufacturer's recommendations for brake fluid flush intervals. Old or contaminated brake fluid can degrade internal hose components.
Troubleshooting Common Issues
If you experience any of the following issues after brake hose replacement, consult a qualified technician.
- Soft or Spongy Brake Pedal: This often indicates air in the brake system. The system needs to be re-bled thoroughly.
- Brake Fluid Leaks: Check all connections for proper tightening. Ensure flare nuts are not cross-threaded or overtightened. Inspect the hose itself for damage.
- Brakes Dragging or Sticking: Ensure the hose is not kinked or twisted, which could restrict fluid flow. Verify that the caliper or wheel cylinder is functioning correctly.
- Uneven Braking: This could be due to air in one side of the system, a restricted hose, or issues with other brake components.
Product Specifications
| Specification | Detail |
|---|---|
| Brand | Dorman |
| Model | H621019: Brake Hydraulic Hose |
| Item Weight | 5.6 ounces |
| Product Dimensions | 6.62 x 5.12 x 1.62 inches |
| Item Model Number | H621019 |
| Manufacturer Part Number | H621019 |
| Position | Rear |
| Country Of Origin | China |
| First Available | October 27, 2010 |
Warranty and Support
Dorman products are manufactured to high-quality standards. For specific warranty information or technical support, please refer to the official Dorman website or contact Dorman customer service.
You can find more information and contact details by visiting the Dorman Store on Amazon.
